TorsionLine torsion testing machine from 20 to 500 Nm

TorsionLine testing machines with maintenance-free AC servo drives are designed for single-axis torsion tests under weight loading. The torque range is 20 Nm to 2,000 Nm. The torsion axis on the TorsionLine testing machine is positioned horizontally.

Significant Advantages and Features

Description

Maximum stiffness ensures very accurate high rotation angle measurement resolution over the entire torque range, while high resolution allows excellent repeat accuracy to be achieved.

TorsionLine testing machines are equipped with an electrically interlocked safety device. Testing can only begin if the device is in the closed position.

testControl measurement and control electronics are used for torsion testing.

Principal areas of application for TorsionLine

  • Plastics
  • Metallic materials, for example, reverse torsion test on wire, EN 2002-13
  • Medical engineering products, for example, metal bone-screws, ISO 6475
  • Fasteners and connectors
  • Bolts/screws
  • Composites
  • Drive shafts
  • Motor bearings

Advantages & features

  • Maximum stiffness ensures very accurate high rotation angle measurement resolution over the whole torque range.
  • High resolution of high rotation angle measurement resolution
  • Use of maintenance-free AC servo drives
  • Operation with standard PC or laptop (no additional interface card required) and testXpert® II testing software
  • Designed for production, quality assurance, and research and development
  • Maximum flexibility in handling and operation thanks to state-of-the-art software control
  • Safety device with electrical interlock (CE compliant)
  • ZwickRoell's comprehensive range of optional accessories

Technical Overview

20 Nm/200 Nm/500 Nm

Type

TL 020

TL 200

TL 500

Item No.

1026875

1026878

1026879

Load frame

Torque (left/right)

20

200

500

Nm

Overall height with safety device

1775

1775

1775

mm

Overall width with safety cover

1475

1475

1475

mm

Overall depth

650

650

650

mm

Height of test axis

adjustable

adjustable

adjustable

Safety device

electrically interlocked

electrically interlocked

electrically interlocked

Torque transducer anti-rotation device

manually operated, electrically monitored

manually operated, electrically monitored

manually operated, electrically monitored

Weight with electronics, safety cover, torque transducer

185

188

188

kg

Grip-to-grip separation with 4-jaw chuck, max.

510

510

510

mm

Grip-to-grip separation with universal flanges (without specimen grips), max.

680

680

680

mm

Diameter of specimens/specimen holders, max.

200

200

200

mm

Finish

RAL 7011 and RAL 7038

RAL 7011 and RAL 7038

RAL 7011 and RAL 7038

Ambient temperature

+10 to +35

+10 to +35

+10 to +35

°C

Relative humidity (non-condensing)

20 to 90

20 to 90

20 to 90

%

Noise level

70

70

70

dB(A)

Torsion inherent stiffness

> 1000

> 1000

> 1000

Nm/°

Axial frictional force during carriage travel (without torsion load), approx.

4

4

4

N

Drive

Rotational speed

in revolutions

0.0005 to 180

0.0005 to 90

0.0005 to 50

r.p.m

in degrees

0.072 to 64800

0.036 to 32400

0.036 to 18000

°/min

Angle resolution of drive

3.29

1.89

0.92

arcsec/digit

Positioning repeat accuracy (w/o reversal of direction)

at 1000 °/min

≤20

≤10

≤10

arc-seconds

Play at zero torque crossing

< 1

< 1

< 1

arc-minutes

Electrical supply data

Electrical power supply

230

400

400

V, 1 Ph/N/PE

Power consumption

2.2

5

5

kVA

Frequency

50/60

50/60

50/60

Hz

1000 Nm/2000 Nm

Type

TL 1000

TL 2000

Item No.

1026880

1026881

Load frame

Torque (left/right)

1000

2000

Nm

Dimensions

Height with safety device

1430

mm

Wide machine base

2350

mm

Width with protective cover

2358

mm

Depth

860

mm

Height of test axis, from the floor

935

mm

Safety device

Electrically interlocked

electrically interlocked

Weight with electronics, safety cover, torque transducer

1500

1400

kg

Grip-to-grip separation with face-plate, without specimen holder, max.

1000

mm

Diameter of specimens/specimen holders, max.

600

600

mm

Finish

RAL 7011 und RAL 7038

RAL 7011 and RAL 7038

Ambient temperature

+10 to +35

+10 to +35

°C

Relative humidity (non-condensing)

20 to 90

20 to 90

%

Noise level

62

62

dB(A)

Torsion inherent stiffness L = 1000 mm (without torque transducer), approx

> 11,500

Nm/°

Dimensions

Height with safety device

Wide machine base

Width with protective cover

Depth

Height of test axis, from the floor

Grip-to-grip separation with face-plate, without specimen holder, max.

Torsion inherent stiffness L = 1000 mm (without torque transducer), approx

Specimen holders

Connection to load frame (gearing, torque transducer) via the face plate:

Diameter of specimen mounting flange

400

mm

Connection to load frame (gearing, torque transducer) via the face plate:

Diameter of specimen mounting flange

Drive

Rotation speed

In turns

0.0005 to 20

r.p.m

In degrees

0.18 to 7200

°/min

Angle resolution of the drive

0.5

Rotational second/minute

Positioning repeat accuracy (without reversal of direction)

at 1,000 °/min

≤5

Rotational second

Play at zero torque crossing

<5

< 5

Rotational minutes

Rotation speed

In turns

In degrees

Angle resolution of the drive

Positioning repeat accuracy (without reversal of direction)

at 1,000 °/min

Connected loads

Electrical connection

400

V, 3 Ph/N/PE

Power consumption

5

kVA

Frequency

50/60

Hz

Electrical connection

Electrical supply data

Power consumption

5

kVA

Frequency

50/60

Hz

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