Aktuator Pengujian Servo Elektromekanis

Aktuator pengujian servo elektromekanis serbaguna ini cocok untuk aplikasi tarik dan kompresi dan dapat diintegrasikan ke dalam perangkat pengujian dengan berbagai konfigurasi. Area penggunaan berkisar dari pengujian material dan komponen hingga pengujian produk akhir. Mereka juga memungkinkan pengujian dalam tahap produksi (misalnya, assembling/joining, force fitting, dan perakitan) dan cocok untuk uji kekuatan fatik cyclic long-stroke.
Elektromechanische Servo-Prüfzylinder

Keunggulan dan Fitur Penting

Deskripsi

  • Aktuator pengujian servo elektromekanis ZwickRoell tersedia dalam enam versi: 1, 2, 5, 10, 20 dan 30 kN.
  • Kecepatan uji tinggi hingga 30 m / menit menjamin efisiensi tinggi.
  • Mode pengoperasian — kontrol gaya dan kontrol posisi — dapat diganti dengan mulus.
  • Berbagai macam modul standar seperti load cell, perlengkapan pengujian, perangkat lunak pengujian, dan elektronik standar testControl tersedia untuk berbagai situasi pengujian.
  • Kartu dan antarmuka aksesori tersedia untuk memudahkan integrasi dalam lini produksi.

Keunggulan & fitur

Advantages and features

  • Flexible usage:
  • Variable mounting via front or rear flange or via trunion mount
  • measurement and control electronics testControl II in seperate casing and therewith optional positionable (Optional in IP54 casing)
  • Flexible programming of test sequences due to versatile interfaces
  • Ideally usage for clean room areas
  • Easy to install and maintain:
  • Installation possible without additional infrastructure (like e.g. hydraulic pumps or pneumatic connections)
  • Low maintenance costs and long lifetime
  • Large variety of standard modules:
  • Easy mounting of ZwickRoell load cells and tooling
  • Operation via standard PC and testXpert III software
  • Proven digital drive technology controlled by ZwickRoell standard electronics

Aplikasi untuk Aktuator Pengujian Servo Elektromekanis

Mesin pengujian portal dengan aktuator pengujian elektromekanis.

Solusi Portal dengan Aktuator Pengujian Servo Elektromekanis

Situasi pengujian yang melibatkan komponen besar seperti kursi mobil, furnitur, panel dinding, dan bagian-bagian bodywork kendaraan memerlukan perangkat uji yang besar dan fleksibel. Desain portal dari kerangka beban menyediakan pengoperasian yang mudah dan berbagai pilihan penyesuaian. Portal memiliki konstruksi modular yang memungkinkan mereka untuk dikonfigurasi dengan mudah untuk persyaratan pengujian. Platform dasar T-slotted, portal, dan aktuator pengujian servo elektromekanis semuanya tersedia dalam berbagai ukuran dan bentuk.

Aktuator pengujian servo elektromekanis ZwickRoell tersedia dalam enam versi: Portal 1, 2, 5, 10, 20 dan 30 kN dan 5kN atau 30kN dipilih sesuai kebutuhan. Untuk platform dasar T-slotted ada berbagai ukuran standar; ukuran khusus tersedia berdasarkan permintaan. Posisi aktuator pengujian pada sumbu X, Y, dan Z dapat disesuaikan secara manual atau melalui motor listrik.

Berbagai kabin keselamatan tersedia sesuai dengan ukuran keseluruhan. Konstruksi yang kaku dan kuat memungkinkan tingkat akurasi pengukuran tinggi tanpa transduser pengukur tambahan dalam banyak kasus.

Video

2:17

Customer Case

Customer Case - DLR

Ikhtisar Teknis

1 kN hingga 5 kN

Model I

EZ001

EZ001

EZ002

EZ002

EZ005

Electromechanical servo testing actuator

Fmax (tensile/compression)

1

1

2

2

5

kN

Test speed, max.

7500

30000

7500

15000

5000

mm/min

Test speed, max.

125

500

125

250

83

mm/s

Travel resolution

2.38

19.07

2.38

9.54

3.18

nm

Positioning repetition accuracy

±2.5

± 6

± 2.5

± 6

±2.5

μm

L1 – Length

547

547

547

547

547

mm

L2 – Width

120

120

120

120

120

mm

L3 – Depth

270

282

270

282

282

mm

L4 – Length including piston rod

660

670

660

660

660

mm

L4 – Length including motor

275

329

275

329

329

mm

Total weight, approx.

22

26

22

26

26

kg

Piston stroke, max.

- Standard

200

180

200

200

200

mm

- Alternative

400

380

400

400

400

mm

Ambient temperature

+10 to +35

+10 to +35

+10 to +35

+10 to +35

+10 to +35

°C

Air humidity

20 – 90

20 – 90

20 – 90

20 – 90

20 – 90

%

testControl II measurement and control electronics

Measurement range

≤165

≤165

≤165

≤165

≤165

%

Recording rate, internal

400

400

400

400

400

kHz

Measurement value transmission rate to PC

500

500

500

500

500

Hz

Adjustable (optional)

2000

2000

2000

2000

2000

Hz

Electrical connection

230

230

230

230

230

V, 1 Ph/N/PE

Power consumption, max.

2200

2200

2200

2200

2200

VA

Power frequency

50/60

50/60

50/60

50/60

50/60

Hz

Item No.

Standard piston stroke

1023356

1023358

1023360

1023362

1023364

Alternative piston stroke[1]

1023357

1023359

1023361

1023363

1023365

  1. Length and weight are different with alternative piston stroke

 5 kN hingga 30 kN

Model II

EZ005

EZ010

EZ010

EZ020

EZ030

Electromechanical servo testing actuator

Fmax (tensile/compression)

5

10

10

20

30

kN

Test speed, max.

30000

3300

15000

7500

6000

mm/min

Test speed, max.

500

55

250

125

100

mm/s

Travel resolution

9.54

2.1

4.77

2.38

2.19

nm

Positioning repeat accuracy

±8

±8

±8

±8

±8

μm

L1 – Length

669

669

669

669

669

mm

L2 – Width

180

180

180

180

180

mm

L3 – Depth

385

385

385

385

385

mm

L4 – Length including piston rod

837

837

837

837

837

mm

L4 – Length including motor

385

340

385

385

385

mm

Total weight, approx.

72

65

72

72

72

kg

Piston stroke, max.

- Standard

200

200

200

200

200

mm

- Alternative

400

400

400

400

400

mm

Ambient temperature

+10 to +35

+10 to +35

+10 to +35

+10 to +35

+10 to +35

°C

Air humidity

20 – 90

20 – 90

20 – 90

20 – 90

20 – 90

%

testControl II measurement and control electronics

Measurement range

≤165

≤165

≤165

≤165

≤165

%

Recording rate, internal

400

400

400

400

400

kHz

Measurement value transmission rate to PC

500

500

500

500

500

Hz

Adjustable (optional)

2000

2000

2000

2000

2000

Hz

Electrical connection

1 Ph/N/PE

230

V

3 Ph/N/PE

400

400

400

400

V

Power consumption, max.

5000

2200

5000

5000

5000

VA

Power frequency

50/60

50/60

50/60

50/60

50/60

Hz

Item No.

Standard piston stroke

1023367

1023370

1023373

1023378

1023380

Alternative piston stroke[1]

1023368

1023371

1023374

1023379

1023381

  1. Length and weight are different with alternative piston stroke

50 kN

Model range III

EZ050

Item No.

1023383

Electro-mechanical testing actuator EZ050

Fmax (tensile / compression)

50

kN

Test speed, max.

3000

mm/min

Test speed, max.

50

mm/s

Position resolution

5.35

nm

Repeatability of position

±8

μm

Permissible transverse force at maximum stroke

2000

N

Dimensions

Height with stroke

1475

mm

Width

430

mm

Depth

200

mm

Stroke

400

mm

Piston diameter

100

mm

Weight

Single testing actuator

136

kg

Machine electronics

36

kg

L1 - length

682

mm

L2 - width

200

mm

L3 - depth

430

mm

L4 - length including piston

873

mm

L5 - length including motor

550

mm

Overall weight (approx.)

136

kg

Piston stroke, max.

- standard

200

mm

- option

400

mm

Mounting

On the head and foot flanges

4 x M16

mm

On the piston rod

4 x M16

mm

Paint

Aluminum black

Anodized

Aluminum natural

Anodized

Red RAL

3031

Average noise level

<73

dB(A)

Speed

0.001 ... 3000

mm/min

Deviation from the set drive speed, max.

0.01 % of

vact

Drive system's travel resolution

0.00107

μm

Position repetition accuracy without reversal of direction

at 0.5 m/min

+/-1

μm

at 7 m/min

+/-8

μm

Front and back and positions

Automatic shut down via limit switches

Air humidity

20 ... 90

%

Ambient temperature

+10 ... +35

°C

Measurement and control electronics testControl II

Measurement range

≤ 165

%

Acquisition rate, internal

400

kHz

Transmission rate to PC, adjustable

500 (optional 2000)

Hz

Electrical connections

400

V, 3 Ph/N/PE

Power consumption, max.

6000

VA

Power frequency

50/60

Hz

Item No.

Piston stroke standard (200 mm)

1023382

Piston stroke option (400 mm)

1023383

100 kN

Model IV

EZ100

Electromechanical servo testing actuator

Test load Fmax in tensile/compression

100

kN

Permissible transverse force at maximum stroke

2500

N

Test speed vmax

25

mm/s

Travel resolution

0.615

µm

Position repetition accuracy with reversal of direction

± 0.014

μm

L1 – Length

950

mm

L2 – Width

296

mm

L3 – Depth

510

mm

L4 – Length incl. piston rod

1183

mm

L4 – Length incl. motor

573

mm

Overall weight, approx.

420

kg

Piston stroke, max.

- Standard

200

mm

- Alternative

400

mm

Ambient temperature

+10 to +35

°C

Air humidity

20 to 90

%

testControl II measurement and control electronics

Measurement range

≤165

%

Internal recording rate

400

kHz

Measurement value transmission rate to PC, adjustable

500 (optionally 2000)

Hz

Electrical connection

400

V, 3 Ph/N/PE

Power consumption, max.

5000

VA

Power frequency

50/60

Hz

Item No.

Standard piston stroke (200 mm)

1023385

Alternative piston stroke (400 mm)

3001085

Desain

Desain aktuator pengujian elektromekanis
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