High-Speed Testing Machine HTM
Download
- 25 kN - 160 kN
- 12 m/s - 20 m/s
- High-speed tensile tests
- Puncture tests
- ISO 6603-2
- ASTM D3763-02
- ISO26203-2
- SEP 1230
- ESIS P7-00
Crash Simulation with ZwickRoell
The fracture behavior of many materials is dependent on, among other things, the loading rate. Relevant data and constitutive equations are required for the numerical calculation of crash safety. The HTM series of servohydraulic high-speed testing machines allow strain-rate-dependent characteristic values to be determined over a wide speed range. Uses for machine include puncture tests and high-speed tensile tests, as well as peel, and shear tests at high speeds. Tests on components can also be performed in conjunction with the optional T-slotted platform.
High-speed testing machines form a complete system with all components - including the hydraulic power pack, test frame with high-speed testing actuator and safety housing, fast measurement and control electronics with PC and evaluation software—matched and integrated.
| Type HTM | 2512 | |
| Nominal force | 25 | kN |
| Test load Fmax in tensile/compression | 25 | kN |
| Piston speed | 12/0.001 | max/min m/s |
| Piston stroke | ||
| Total | 300 | mm |
| Usable | 250 | mm |
| Total piston stroke | 250 | mm |
| End cushioning | 2x25 | mm |
| Effective stroke | 200 | mm |
| Nominal pressure | 280 | bar |
| Actuator design | Double-rod actuator with hydrostatic bearings | |
| Force measurement | Piezo electric | |
| Displacement measurement | Incremental | |
| Dimensions 1 | ||
| A - Height of test frame | 2665 | mm |
| AK - topple measure for installation | 2850 | mm |
| Max. width of test frame | 1090 | mm |
| Max. depth of test frame | 750 | mm |
| D - Distance between columns | 565 | mm |
| E - Column diameter | 80 | mm |
| F - Height of upper edge of lower crosshead | 1000 | mm |
| G - Max. test area height | 1370 | mm |
| H - Crosshead displacement range | 1000 | mm |
| Weight | 1600 | kg |
| Item No. | ||
| HTM 2512 load frame | 046216 | |
| HTM 2512 actuator | 014113 | |
| HTM2512 safety device | 1014336 | |
| HTM 2512 safety device (for TEE) | 031189 | |
| Required accessories2 | ||
| HTM A-I hydraulic connection unit | 072573 | |
| Leak oil drain pump | 924785 | |
- Dimensions without safety housing
- The machine can be connected to a central 280 bar hydraulic supply or to a dedicated hydraulic power unit.
| Description | Value | |
| HTM Type | 5020 | |
| Nominal force | 50 | kN |
| Piston speed | 20 / 0.001 | max / min m/s |
| Total piston stroke | 350 | mm |
| End cushioning | 2x50 | mm |
| Effective stroke | 250 | mm |
| Nominal pressure | 280 | bar |
| Actuator design | double-rod actuator with hydrostatic bearings | |
| Force measurement | piezo-electric | |
| Displacement measurement | digital | |
| Dimensions 1 | ||
| A - Height of test frame | 3000 | mm |
| AK - Topple measure for installation | 3160 | mm |
| AG350 - Overall height with actuator | 3990 | mm |
| B - Max. width of test frame | 1200 | mm |
| C - Max. depth of test frame | 1130 | mm |
| D - Distance between columns | 670 | mm |
| E - Column diameter | 100 | mm |
| F - Height of upper edge of lower crosshead | 890 | mm |
| G - Max. test area height | 1705 | mm |
| H - Max. working test area height | 1670 | mm |
| J - Crosshead displacement range | 1150 | mm |
| Weight with T-slotted platform | 2900 | kg |
| Item No. | ||
| HTM load frame with T-slotted platform | 028320 | |
| HTM actuator | 009522 | |
| HTM safety device | 935683 | |
| HTM safety device (for temperature conditioning device) | 041059 | |
| Accessories required2 | ||
| HTM B-I hydraulic connection unit with hose-holder | 072574 | |
| Leakage oil pump | 924785 | |
- Dimensions without safety housing
- The machine can be connected to a central 280 bar hydraulic supply or to a dedicated hydraulic power unit.
| Description | Value | |
| HTM Type | 8020 | |
| Nominal force | 80 | kN |
| Piston speed | 20 / 0.001 | max / min m/s |
| Total piston stroke | 350 | mm |
| End cushioning | 2x50 | mm |
| Effective stroke | 250 | mm |
| Nominal pressure | 280 | bar |
| Actuator design | double-rod actuator with hydrostatic bearings | |
| Force measurement | piezo-electric | |
| Displacement measurement | digital | |
| Dimensions 1 | ||
| A - Height of test frame | 3000 | mm |
| AK - Topple measure for installation | 3160 | mm |
| AG350 - Overall height with actuator | 3990 | mm |
| B - Max. width of test frame | 1200 | mm |
| C - Max. depth of test frame | 1130 | mm |
| D - Distance between columns | 670 | mm |
| E - Column diameter | 100 | mm |
| F - Height of upper edge of lower crosshead | 890 | mm |
| G - Max. test area height | 1705 | mm |
| H - Max. working test area height | 1670 | mm |
| J - Crosshead displacement range | 1150 | mm |
| Weight with T-slotted platform | 3000 | kg |
| Item No. | ||
| HTM load frame with T-slotted platform | 1038693 | |
| HTM actuator | 022354 | |
| HTM safety device | 022356 | |
| HTM safety device (for temperature conditioning device) | 041059 | |
| Accessories required2 | ||
| HTM B-I hydraulic connection unit with hose-holder | 072574 | |
| Leakage oil pump | 924785 | |
- Dimensions without safety housing
- The machine can be connected to a central 280 bar hydraulic supply or to a dedicated hydraulic power unit.
| Type HTM | 16020 | |
| Nominal force, static | 160 | kN |
| Piston speed | 20 / 0.001 | max/min m/s |
| Total piston stroke | 400 | mm |
| End cushioning | 2 x 50 | mm |
| Effective stroke | 300 | mm |
| Nominal pressure | 280 | bar |
| Actuator design | Double-rod actuator with hydrostatic bearings | |
| Force measurement | Piezo-electric | |
| Displacement measurement | Incremental | |
| T-slots | as per DIN650-22H8, spacing 200 mm | |
| Dimensions 1 | ||
| A - Min. height of test frame | 2793 | mm |
| AK - topple measure for installation | 3552 | mm |
| AG400 - Overall height with actuator | 4264 | mm |
| Max. width of test frame | 1560 | mm |
| Max. depth of test frame | 1353 | mm |
| D - Distance between columns | 880 | mm |
| E - Column diameter | 120 | mm |
| F - Height of upper edge of lower crosshead | 432 | mm |
| G - Max. test area height | 1800 | mm |
| H - Max. working test area height | 1718 | mm |
| J - Crosshead displacement range | 1200 | mm |
| Weight with actuator | 13000 | kg |
| Item No. | ||
| HTM load frame with T-slotted platform | 026388 | |
| HTM actuator | 026390 | |
| HTM safety device | 026392 | |
| Required accessories2 | ||
| HTM B-II hydraulic connection unit with hose-holder | 072577 | |
| Leakage oil pump | 924785 | |
- Dimensions without safety housing and pipe brackets
- The machine can be connected to a central 280 bar hydraulic supply or to a dedicated hydraulic power unit.
Fixtures for Puncture Tests and High-Speed Tensile Tests
Fixture for puncture tests
Fixture for high-speed tensile tests on plastics
Fixture for high-speed tensile tests on metals
Common Tests
Particular uses for HTM high-speed testing machines include puncture tests and high-speed tensile tests, as well as peel, and shear tests at high speeds. They are ideally suited for the determination of the material behavior under crash loading. Their maximum piston speed of 20 m/s (72 km/h) is faster than the 64 km/h test speed used in the Euro NCAP frontal impact crash test.
