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維氏硬度測試機

維氏硬度計通常分為微觀、低載荷或宏觀硬度計。更具體的區分負載範圍如下:

  • 宏觀維氏硬度計:負載範圍超過5 kg,適用於具有低硬度到高硬度的元件。
  • Low load Vickers hardness tester: Load range from 0.2 to 5 kg for small parts and thick coatings or materials with low hardness.
  • 微觀維氏硬度計:負載範圍低於0.2 kg,適用於薄塗層上的壓痕以及個別晶粒或夾雜物的硬度測定。

Modern Vickers hardness testing machines like the DuraScan from ZwickRoell cover various load ranges with a single instrument and support standard-compliant tests according to Knoop, Brinell and in some cases even Rockwell.

Our Vickers hardness testers are ideal for use anywhere from simple individual tests to complex and automated test tasks.

Our Vickers hardness testers are especially suited for customers in the metals, automotive, aerospace, and motorsport sectors, as well as for research and laboratory facilities.

維氏硬度計總覽 操作原理 更多關於維氏硬度測試的資訊 產品諮詢

維氏硬度計及維氏硬度測試儀總覽

我們的DuraScan維氏硬度計屬於閉路軟體控制的維氏硬度計。

Vickers hardness testers that include a tool changing system (turret) like the DuraScan allow for quick changes between different test methods. Vickers hardness testing machines are found in most laboratory environments.

In the development of Vickers hardness testers at ZwickRoell, we particularly focus on the following:

  • 高精度且耐用
  • 操作簡單,將操作錯誤降至最低
  • 以未來導向的測試軟體

DuraScan版本比較

DuraScan 10 LiteDuraScan 20 LiteDuraScan 10DuraScan 20DuraScan 50DuraScan 70DuraScan 80
DuraScan 10 微型硬度測試儀DuraScan 20 微型硬度測試儀DuraScan 50 微型硬度測試儀DuraScan 70 微型硬度測試儀DuraScan 80 微型硬度測試儀
負載範圍0.00025 - 62.5 kg0.00025 - 62.5 kg0.00025 - 62.5 kg0.00025 - 62.5 kg0.00025 - 62.5 kg0.00025 - 62.5 kg0.00025 - 62.5 kg
量測轉塔手動手動手動手動電動電動電動
顯示電腦及螢幕
(不包含)
電腦及螢幕
(不包含)
顯示顯示電腦及螢幕電腦及螢幕電腦及螢幕
自動化程度半自動半自動半自動半自動全自動全自動全自動
軟體ecos Workflow Touchecos Workflow Touchecos Workflow Touchecos Workflow Touchecos Workflow Proecos Workflow Proecos Workflow Pro
元件定位-手動橫向滑台-手動橫向滑台線性工作台線性工作台大型線性工作台
總覽攝像機-----

什麼是 Vickers 維氏硬度計?

顧名思義,維氏硬度計專門設計用於依據維氏法進行硬度測試。許多維氏硬度計亦可涵蓋布氏及努氏測試方法,

這些儀器支援對各行業的不同材料及元件幾何形狀的標準合規測試。典型的維氏硬度計包含加載裝置、壓頭、測試砧及光學系統。維氏硬度計可手動操作,使用目鏡裝置量測壓痕,也可以是軟體控制的維氏硬度計,對測試壓痕進行全自動評估。

藉由軟體控制的維氏硬度計,您將因各種功能而受益,包括範本功能、使用者定義的試樣夾具、高解析度相機系統及電子控制加載。這些維氏硬度測試儀可用來建立完整試樣的硬度曲線(硬度分佈量測)及硬度圖。

ZwickRoell hardness testing instruments for Vickers test according to valid industry standards including ISO 6506, ISO 6507, ISO 4545, ASTM E384, ASTM E92, ASTM E10. Measuring hardness helps designers and manufacturers determine material properties, including after hardening and forming processes, and therefore evaluate how they will behave in their intended application.

維氏硬度計如何運作?

A Vickers hardness tester uses a pyramid-shaped diamond as the indenter to create an indentation in the material to be tested. This indentation is then evaluated. Most ZwickRoell Vickers hardness testing machines use a software program to automatically evaluate this indentation. Depending on the level of automation, Vickers hardness testing machines can also be used to test hardness curves. Our accessories portfolio includes different specimen grips, with which a wide variety of specimens, often including embedded specimens, can be gripped and tested according to standard. In addition to the Vickers method, many hardness testing instruments can also test according to Knoop or Brinell, significantly widening their application range for our customers.

選擇維氏硬度計時需注意什麼?

靈活性
安全
User friendliness
軟體
Service –

靈活性

With a wide load range, a variety of methods can be covered and different materials can be tested. The use of a turret increases the adaptability of the Vickers hardness tester to different test methods. Our Vickers hardness testers offer these particular options, increasing their level of flexibility.

安全

我們的維氏硬度計符合所有常見的安全性要求,包括用於限制行程距離的限位開關及碰撞警示功能。在開發維氏硬度計期間,ZwickRoell特別強調操作人員與機器的安全。

此外,採用使用者簡便設計的維氏硬度計,主要特點在於滿足最高要求的設計,以及直覺化的操作,為機器操作人員執行測試任務時提供支援,並保證可靠的測試結果。

User friendliness

A Vickers hardness tester is considered to be user-friendly when it meets the highest level of design and operability, provides simple and intuitive support for the user when performing their test tasks, and guarantees reliable test results.

軟體

  • ZwickRoell極度重視確保操作人員的需求及要求,包含直覺性及效率方面的需求及要求,這些始終是我們軟體開發時的重點。
  • 藉由在測試軟體中整合大量標準,使用者隨時能按照所需的適用標準進行測試。藉此可節省時間,確保按照維氏法進行符合標準的硬度測試,並將可能發生錯誤的風險降至最低。
  • 透過各種匯出功能,您可以使用xChange介面建立報告或將資料匯出至現有系統。

Service –

At ZwickRoell, we provide service and support tailored to your specific needs throughout the entire life cycle of your Vickers hardness testing machines. We offer professional calibration services, preventative maintenance and inspection, training, machine relocation services, qualification services and a hotline and customer service department, as well as guaranteed spare parts availability for at least 10 years after discontinuation of a product.

常見問題

維氏硬度計使用角度為136度的角錐形工業用鑽石壓頭。以指定的力量將角錐壓入待測材料中。使用光學系統量測壓痕或其對角線的尺寸,以測定材料的硬度。

兩種方法之間的主要差異在於壓頭的類型及產生的壓痕。洛氏法使用硬質金屬球或鑽石角錐壓頭,而維氏法則使用鑽石角錐。在洛氏法中,依據壓痕的深度來評估壓痕。維氏法以光學方式評估壓痕。

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