AllroundLine – 既可定制，也可通用

定制测试以及所有标准化测试的理想测试系统 所有领域都可以采用AllroundLine系列试验机进行测试。一个久经验证的操作概念结合灵活、模块化的机架设计保证了AllroundLine系列材料试验机能够成为高要求测试应用的理想解决方案，不管是质量控制还是研究项目。AllroundLine所有部件，包括机械部件、电子原件、测试软件以及其他配件都是在ZwickRoell德国工厂研发制造的，这使得zwickiLine的所有部件都具备最佳的配合性与兼容性。

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主要优势及特点

Integrated safety in accordance with the EC Machinery Directive

The statutory safety requirements of the EC Machinery Directive are implemented in all ZwickRoell machines, while an EC Declaration of Conformity accompanies every machine. The most state-of-the-art safety technology and proven industrial components that comply with the highest safety and industrial standards (IEC 60947 etc.) are used. The highest degree of safety for user and testing system is guaranteed.

Powerful AC Drive Technology

The powerful and maintenance-free AC drive allows you to perform tests anytime at full test load and speed. Furthermore, reverse speeds far above the possible nominal speed. This is combined with an innovative motor feedback system, allowing excellent constant speed characteristics to be achieved even at extremely low speeds.

Two Test Areas

Flexible test arrangements mean that fixture changes are not necessary. The test results are reproducible and a second testing machine is not required. Testing two applications is possible from the start. Only one load cell is required for the entire testing system.

Extremely Operator Friendly

Ergonomics are top priority when it comes to operating the new AllroundLine machine.
The machine is adjustable for optimum ergonomic configuration; modular design allows adaptation as and when required.
Adjustable crossheads allow test area configuration to be varied.
The base features leveling damping units and clear space for a lift-trolley, allowing easy adaptation to suit the installation site (applies to AllroundLine floor-standing machines).
Adjustable upright profiles combined with low base-height enable flexible variation of the working area. This also allows wheelchair-friendly operation (applies to AllroundLine table top testing machines).

High stiffness and precise crosshead guidance

The stiff load-frame profile, generous connecting surfaces and ruggedly dimensioned components ensure high machine stiffness. The inclination angle of the crosshead under load is reduced, enabling very precise alignment and application of force to the specimen. This is advantageous for flexure tests, compression tests, precision tests on components etc.

Modern load-frame design

AllroundLine is equipped with a patented, flexurally stiff hollow profile with guide-cylinder. Long guides with generous surface areas ensure high-precision crosshead guidance. This combination minimizes undesired mechanical influences on the specimen. T-slots incorporated into the profile provide flexible mounting options.

Ready for the Next Generation

Modular design means that the testing system can be re-equipped or upgraded whenever required. Moreover, testControl II machine electronics are compatible with future-generation ZwickRoell software. Even after a product has been discontinued, spare parts continue to be available for a minimum of 10 years.

Mechanical Modularity

Mechanical modularity enables the testing system to be expanded by the wide range of ZwickRoell test fixtures and specimen grips or with customized devices. This is where the highly adaptable, play-free plug and T-slot system comes into its own, backed by a wide variety of crosshead mount options. Specimen grips and test tools can be changed whenever required, enabling a wide range of tests to be performed with the same testing machine and allowing rapid, highly flexible adaptation to the current testing situation.

Exclusively at ZwickRoell: Xforce Load Cells

Patented Xforce load cells are developed and manufactured by ZwickRoell, and offer outstanding accuracy and high resistance to parasitic influences. Parasitic influences such as temperature and transverse forces have significantly less impact on test results than other comparable sensors. Xforce load cells are also very robust and more resistant to factors such as transverse forces during compression and flexure tests.

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应用描述

立式材料试验机

The load frame of an AllroundLine floor-standing testing machine is particularly ideal for testing with high forces, for materials with high strains (for example, rubber), and if large temperature conditioning devices/climatic chambers should be installed, or to test very large components. The testing system can accommodate one or two test areas.

台式试验机

The load frames for the AllroundLine table top testing machines are used for almost all types of tests in which low to medium degrees of specimen strain occurs. In addition, small temperature conditioning devices can be mounted. One or two test areas are possible.

配备侧向测试空间的AllroundLine材料试验机

AllroundLine in Action

Testing with maximum safety - AllroundLine with safety device

CE-compliant safety device developed according to the new international norms EN14119 and EN14120.

AllroundLine的运行

近距离体验AllroundLine材料试验机大量的应用可能。

Testing with maximum safety - AllroundLine with safety device

CE-compliant safety device developed according to the new international norms EN14119 and EN14120.
2:58

Function test on autoinjectors

AllroundLine materials testing machine, medical industry
0:40

Horizontal testing of catheters

Horizontal Allround Z005 TEW for track tests on catheter systems/guidewires
0:44

Determination of the screw-off torque for tipcap

A turning moment is applied to tip caps on disposable medical syringes to determine their breakaway torque.
1:45

High temperature testing with a 2-furnace carousel

AllroundLine materials testing machine
1:11

Tensile test on miniature dumbbell specimens made of nickel

The laserXtens non-contact extensometer can measure even strains on short specimens with gage lengths 1.5 mm or higher with great precision.
1:58

3-point flexure test on plastics

3-point flexure test on plastics with makroXtens to ISO 178
2:26

Tensile test of metals with makroXtens

Tensile test with extensometer makroXtens, metals industry
0:53

Tensile test on tissue paper

Paper industry, AllroundLine materials testing machine
0:44

3-point flexure test on snowboards

Special 3-point flexure test fixture, also suitable for skiers, additional second test area to test other accessories such as bindings, shoes, etc. to ISO 6265, cyclic tests are also possible
1:17

Tensile test on a silk cocoon

Tensile test on a silk cocoon using a videoXtens extensometer and AllroundLine materials testing machine

技术概览

概要

AllroundLine的试验速度根据机型可以从0.00005到3000mm/min。试验机速度与试验力无关。
试验速度范围非常大，并且没有对使用作出限制。此外，试验力最大可以达到110%的试验机额定试验力，用以补偿重型试验工装和附件等的组合。
AllroundLine的最大试验力可达到250kN，测试空间高度从1030 mm到2560mm。
AllroundLine可以适用标准的商业电脑或者手提电脑来操作，无须特别的扩展卡。

立式材料试验机

The AllroundLine testing systems include table top and floor-standing testing machines.

Type	Crosshead speed v_min to v_max [mm/min]	Crosshead return speed, max. [mm/min]	Power consumption (full load), approx. [kVA]	Item No.
	0.00005 to 1000	1500	6	1004504
Z100 SW	0.00005 to 1000	1500	6	1004505
Z100 SH	0.00005 to 1000	1500	6	1004506^[1]
Z150 SN	0.00005 to 900	1500	6	1004507
Z150 SW	0.00005 to 900	1500	6	1004509
Z250 SN	0.00005 to 600	1000	6	1004510
Z250 SW	0.00005 to 600	1000	6	1004512
Z250 SR	0.00005 to 600	1000	6	1004511
Z250 SH	0.00005 to 600	1000	6	1004513
Z250 SE	0.00005 to 600	1000	6	1004515
Z250 SNS	0.00005 to 600	1000	6	1018386

These testing systems must be screwed to the floor using the supplied fixing screws.

台式试验机

The AllroundLine testing systems include table top and floor-standing testing machines.

Type	Test load F_max [kN]	Driving power	Power consumption (full load), approx. [kVA]	Item No.
Z005 TN	5		2.3	1004473
Z005 TNW	5		2.3	1004475
Z005 TH	5		2.3	1004476
Z005 THW	5		2.3	1004477
Z005 TE	5		2.3	1004478^[1]
Z010 TN	10		2.3	1004479
Z010 TNW	10		2.3	1004480
Z010 TH	10		2.3	1004481
Z010 THW	10		2.3	1004482
Z010 TE	10		2.3	1004483^[2]
Z010 TEW	10		2.3	1004484^[1]
Z020 TN	20		2.3	1004485
Z020 TNW	20		2.3	1004486
	20		2.3	1004487
Z020 THW	20		2.3	1004488
Z020 TE	20		2.3	1004489^[2]
Z020 TEW	20		2.3	1004490^[2]
Z030 TH	30		2.3	1004491
Z030 THW	30		2.3	1004492
Z030 TE	30		2.3	1004493^[2]
Z030 TEW	30		2.3	1004494^[2]
	50	1000	2.3	1004495
Z050 THW	50	1000	2.3	1004496
Z050 TE	50	1000	2.3	1004498^[2]
Z050 TEW	50	1000	2.3	1004499^[2]
Z100 THW	100		6	1004500
Z100 TEW	100		6	1004501^[2]
Z150 TL	150	4000	6	1004503

Support legs are included in the delivery scope of this testing system.

Support legs are included in the delivery of this testing system.

产品信息可供下载

testXpert III Testing Software

More information about testXpert III

功能强大的创新型testControl II电子测量与控制系统

Innovative testControl II Machine Electronics

All of ZwickRoell's materials testing machines are equipped with the powerful testControl II measurement and control electronics, offering the ideal basis for precise, reproducible test results.

The electronics are installed vertically on the load frame to prevent liquids and from entering the unit and contact with conductive particles.
The high-quality finish protects testControl II from external influences. The components used are highly durable.

testControl II Machine Electronics & testXpert III Testing Software Make a Great Team

testXpert III testing software and testControl II machine electronics are perfectly matched, ensuring safe and efficient operation of the materials testing machine. testXpert III provides the optimum solution for any testing requirement.

Flexibility Through Modularity

testControl II has six flexible time-synchronized slots, allowing multiple sensors to be used simultaneously and monitored and safeguarded regardless of use.

As an example, an extensometer and a transverse strain extensometer can be used in addition to the load cell.
If the testing system is equipped with several load cells or additional sensors, these can all remain plugged in. All sensors which are plugged in will then automatically be protected against overloads.

High Data Transmission Rate

Synchronous 500 Hz measured-value acquisition-rate delivers fast measurement with maximum reproducibility (regardless of number of measurement channels). The measured-value acquisition-rate can optionally be increased to 2000 Hz. The high data transmission rate enables fast measurement with maximum reproducibility. This is highly advantageous for high-speed tests, short brittle-fracture events and in tear-growth, adhesion and peel tests.

System Monitoring

testControl II system monitoring provides the user/laboratory manager with detailed information on the current status and level of utilization of the testing equipment. This enables further increases in testing equipment availability and greatly simplifies maintenance planning and spares/replacement procurement.

Fast, Adaptive Drive Controller

The high drive control frequency of 1000 Hz delivers fast, precise force and strain control. Benefits include enabling components to be loaded very quickly and accurately with a predetermined force.

Maximum Accuracy

High (24-bit) resolution and A/D converter with 400 kHz sampling rate for maximum measured-value accuracy combined with large measurement range. As an example, even the smallest force changes on the specimen can still be recorded and displayed accurately.

Innovative Interfaces

The innovative EtherCat® interface is incorporated as standard. The time-synchronized real-time Ethernet field bus system ensures future-proof integration of sensors and power units.

Eco Mode

testControl II electronics switch automatically to eco-mode when not in use, saving energy.

Ergonomic Remote Control with Display

Tests can be performed entirely via the remote control, independent of the PC. All important information is shown on the display. Machine operation is therefore more ergonomic and effective. The rocker-switch with integrated dial makes positioning fast yet highly accurate.

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A Standard Made in Germany

We manufacture products with maximum care and precision and supply state-of-the-art solutions for research and development to customers from every sector and industry.Our testing machines embody the proverbial quality of "Made in Germany."All of our testing systems comply with the current EC Machinery Directive.

Experience this yourself at our annual exhibition, testXpo, in Ulm.

Dr. Jan Stefan Roell

德国制造
Safety for the entire testing system
Ergonomic operation
Flexible and ready for the next generation of technology

More information about "Made in Germany"

Testing additive manufactured structures for the aerospace industry at -269°C

Additive manufacturing methods such as laser melting afford a great amount of design freedom and therefore offer huge potential for weight minimization. Due to the small quantities typical in aerospace this type of manufacturing method can also be implemented cost-effectively. KRP Mechatec relies on a testing machine from ZwickRoell for testing additive manufactured aluminum and titanium structures at low temperatures down to -269°C .