AllroundLine – 既可定制,也可通用

定制测试以及所有标准化测试的理想测试系统 所有领域都可以采用AllroundLine系列试验机进行测试。一个久经验证的操作概念结合灵活、模块化的机架设计保证了AllroundLine系列材料试验机能够成为高要求测试应用的理想解决方案,不管是质量控制还是研究项目。AllroundLine所有部件,包括机械部件、电子原件、测试软件以及其他配件都是在ZwickRoell德国工厂研发制造的,这使得zwickiLine的所有部件都具备最佳的配合性与兼容性。
AllroundLine系列

主要优势及特点

Integrated safety in accordance with the EC Machinery Directive

The statutory safety requirements of the EC Machinery Directive are implemented in all ZwickRoell machines, while an EC Declaration of Conformity accompanies every machine. The most state-of-the-art safety technology and proven industrial components that comply with the highest safety and industrial standards (IEC 60947 etc.) are used. The highest degree of safety for user and testing system is guaranteed.

Powerful AC Drive Technology

The powerful and maintenance-free AC drive allows you to perform tests anytime at full test load and speed. Furthermore, reverse speeds far above the possible nominal speed. This is combined with an innovative motor feedback system, allowing excellent constant speed characteristics to be achieved even at extremely low speeds.

Two Test Areas

Flexible test arrangements mean that fixture changes are not necessary. The test results are reproducible and a second testing machine is not required. Testing two applications is possible from the start. Only one load cell is required for the entire testing system.

Extremely Operator Friendly

  • Ergonomics are top priority when it comes to operating the new AllroundLine machine.
  • The machine is adjustable for optimum ergonomic configuration; modular design allows adaptation as and when required.
  • Adjustable crossheads allow test area configuration to be varied.
  • The base features leveling damping units and clear space for a lift-trolley, allowing easy adaptation to suit the installation site (applies to AllroundLine floor-standing machines).
  • Adjustable upright profiles combined with low base-height enable flexible variation of the working area. This also allows wheelchair-friendly operation (applies to AllroundLine table top testing machines).

High stiffness and precise crosshead guidance

The stiff load-frame profile, generous connecting surfaces and ruggedly dimensioned components ensure high machine stiffness. The inclination angle of the crosshead under load is reduced, enabling very precise alignment and application of force to the specimen. This is advantageous for flexure tests, compression tests, precision tests on components etc.

Modern load-frame design

AllroundLine is equipped with a patented, flexurally stiff hollow profile with guide-cylinder. Long guides with generous surface areas ensure high-precision crosshead guidance. This combination minimizes undesired mechanical influences on the specimen. T-slots incorporated into the profile provide flexible mounting options.

Ready for the Next Generation

Modular design means that the testing system can be re-equipped or upgraded whenever required. Moreover, testControl II machine electronics are compatible with future-generation ZwickRoell software. Even after a product has been discontinued, spare parts continue to be available for a minimum of 10 years.

Mechanical Modularity

Mechanical modularity enables the testing system to be expanded by the wide range of ZwickRoell test fixtures and specimen grips or with customized devices. This is where the highly adaptable, play-free plug and T-slot system comes into its own, backed by a wide variety of crosshead mount options. Specimen grips and test tools can be changed whenever required, enabling a wide range of tests to be performed with the same testing machine and allowing rapid, highly flexible adaptation to the current testing situation.

Exclusively at ZwickRoell: Xforce Load Cells

Patented Xforce load cells are developed and manufactured by ZwickRoell, and offer outstanding accuracy and high resistance to parasitic influences. Parasitic influences such as temperature and transverse forces have significantly less impact on test results than other comparable sensors. Xforce load cells are also very robust and more resistant to factors such as transverse forces during compression and flexure tests.

应用描述

立式材料试验机

The load frame of an AllroundLine floor-standing testing machine is particularly ideal for testing with high forces, for materials with high strains (for example, rubber), and if large temperature conditioning devices/climatic chambers should be installed, or to test very large components. The testing system can accommodate one or two test areas.

台式试验机

The load frames for the AllroundLine table top testing machines are used for almost all types of tests in which low to medium degrees of specimen strain occurs. In addition, small temperature conditioning devices can be mounted. One or two test areas are possible.

配备侧向测试空间的AllroundLine材料试验机

Key advantages of the lateral test area

  • Operating height can be set at a convenient level in both test areas
  • Avoids the need for re-equipping, saving time and money
  • Provides maximum application options while occupying a minimum of space

AllroundLine in Action

Testing with maximum safety - AllroundLine with safety device

CE-compliant safety device developed according to the new international norms EN14119 and EN14120.

技术概览

概要

  • AllroundLine的试验速度根据机型可以从0.00005到3000mm/min。试验机速度与试验力无关。
  • 试验速度范围非常大,并且没有对使用作出限制。此外,试验力最大可以达到110%的试验机额定试验力,用以补偿重型试验工装和附件等的组合。
  • AllroundLine的最大试验力可达到250kN,测试空间高度从1030 mm到2560mm。
  • AllroundLine可以适用标准的商业电脑或者手提电脑来操作,无须特别的扩展卡。

立式材料试验机

The AllroundLine testing systems include table top and floor-standing testing machines.

Type

Crosshead speed vmin to vmax
[mm/min]

Crosshead return speed, max.
[mm/min]

Power consumption (full load), approx.
[kVA]

Item No.

0.00005 to 1000

1500

6

1004504

Z100 SW

0.00005 to 1000

1500

6

1004505

Z100 SH

0.00005 to 1000

1500

6

1004506[1]

Z150 SN

0.00005 to 900

1500

6

1004507

Z150 SW

0.00005 to 900

1500

6

1004509

Z250 SN

0.00005 to 600

1000

6

1004510

Z250 SW

0.00005 to 600

1000

6

1004512

Z250 SR

0.00005 to 600

1000

6

1004511

Z250 SH

0.00005 to 600

1000

6

1004513

Z250 SE

0.00005 to 600

1000

6

1004515

Z250 SNS

0.00005 to 600

1000

6

1018386

  1. These testing systems must be screwed to the floor using the supplied fixing screws.

台式试验机

The AllroundLine testing systems include table top and floor-standing testing machines.

Type

Test load Fmax
[kN]

Test area

Test area (W x H)

Drive

Crosshead speed vmin ... vmax

Maximum crosshead return speed

Driving power
[W]

Z005 TN

5

500

Z005 TNW

5

500

Z005 TH

5

500

Z005 THW

5

500

Z005 TE

5

500

Z010 TN

10

3000

500

Z010 TNW

3000

500

Z010 TH

10

3000

500

Z010 THW

3000

500

Z010 TE

10

3000

500

Z010 TEW

10

3000

500

Z020 TN

1500

500

Z020 TNW

1500

500

20

1500

500

Z020 THW

1500

500

Z020 TE

20

1500

500

Z020 TEW

20

1500

500

Z030 TH

30

1500

Z030 THW

1500

Z030 TE

30

440 x 1755[2]

1500

Z030 TEW

30

1500

1000

1000

Z050 THW

1000

1000

Z050 TE

50

1000

1000

Z050 TEW

50

1000

1000

Z100 THW

2500

4000

Z100 TEW

100

2500

4000

Z150 TL

0.0001 to 900

1500

4000

  1. Support legs are included in the delivery of this testing system.
  1. Height of the (lower) test area without accessories
testXpert III

testXpert III 测试软件

testXpert III is the result of close cooperation with software users in the materials testing industry and the experience of over 35,000 successful testXpert installations. From the very start, testXpert III uses a workflow that is based on your lab processes to guide you step by step through your test. Get to know testXpert III and experience how easy it is to use.

功能强大的创新型testControl II电子测量与控制系统

创新型testControl II电子测量与控制系统

Zwick所有的材料试验机都配备了强大的testControl II电子测量与控制系统,这为精确并可再现的试验结果提供了理想基础。

  • testControl II垂直安装在机架上,这可以防止液体进入机身,同时也可以防止接触导电颗粒;
  • 高质量的表面涂层处理也可以使其免受外部影响。所有采用的零部件都非常耐用。

testControl II电子测量与控制系统和testXpert III测试软件是绝佳组合

testXpert III测试软件和testControl II电子测量与控制系统完美的结合,可以保证材料试验机安全、有效地运行。testXpert III为任何试验需求提供了最适宜的解决方案。

模块化设计带来的灵活性

testControl II具有6个灵活的时间同步插槽,允许多个传感器被同时使用,并且无论何用都可以受到监控及保护,

  • 可以在连接力传感器的同时,还可使用一个引伸计和一个横向应变引伸计。
  • 如果测试系统中配备了多个力传感器及其他传感器,都可以保持连接。所有连接的传感器都会自动得到过载保护。

高数据传输速率

500 Hz的同步测量值采样频率能够让测量快速进行,并且得到最具有可再现性的测量结果,即使是多个测量通道也同样如此。可选配件能达到2000 Hz的测量值采样频率。高速数据传输能够让测量快速进行,并且得到最具有可再现性的测量结果。这在高速试验、短时间脆性断裂情况、裂纹扩展以及粘连剥离试验中具有很大的优势。

系统监控

testControl II的系统监控功能可以让用户/实验室经理了解试验设备的即时状态以及使用情况,这进一步提高了试验设备的可用性,并且极大地简化了维护计划以及备品备件的采购程序。

快速、自适应驱动控制器

高达1000Hz的驱动控制频率提供了快速、精准的试验力和应变控制。这使得该系统具有可以快速准确对部件施加预定试验力的优点。

最高的精度

24位高分辨率的A/D转换器,具有400 kHz采样频率,实现了最高的测量精度以及大量程。试样受力情况哪怕产生了微小的变化也能精确地测量并记录。

创新的接口

创新型EtherCat®接口是testControl II的标准配置。同步实时Ethernet总线系统确保了未来传感器以及电源元件的升级需求。

节能模式

testControl II电子测量与控制系统可在不使用时自动切换到节能模式,节约能源。

符合人机工程学的配置显示器的遥控器

整个测试都可以通过该遥控器进行远程控制,无需PC。显示屏上会显示试验中所有的重要信息,所以整个机器操作更加符合人机工程学,也更加有效。遥控器上的拨动开关以及集成的按键可以对试验机进行快速、高精准度的定位。

德国制造标准

ZwickRoell为产品做出最大的投入,让产品具有最高的精度,能为所有行业客户的研发需求提供最先进的解决方案。我们的材料试验机真正体现了"德国制造"的内涵,所有产品全都符合最新的EC机械指令。

您可以亲临于德国乌尔姆Zwick总部举办的年度testXpo展会,体验ZwickRoell品质。

Jan Stefan Roell博士
testXpo帐篷
  • 德国制造
  • 整个测试系统的安全保障
  • 符合人机工程学的操作
  • 配置灵活,易于升级

Franchini Acciai uses modular testing system for tests in ambient and high temperatures

Franchini Acciai is a company founded in 1968 specialized in forging, heat treatment and machining of carbon, alloy and stainless steel. It has pursued a policy of continuous technological development and plant installation expansion, thus achieving a leading position among forgemasters.
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