AllroundLine – 既可定制,也可通用

定制测试以及所有标准化测试的理想测试系统 所有领域都可以采用AllroundLine系列试验机进行测试。一个久经验证的操作概念结合灵活、模块化的机架设计保证了AllroundLine系列材料试验机能够成为高要求测试应用的理想解决方案,不管是质量控制还是研究项目。AllroundLine所有部件,包括机械部件、电子原件、测试软件以及其他配件都是在ZwickRoell德国工厂研发制造的,这使得zwickiLine的所有部件都具备最佳的配合性与兼容性。
AllroundLine

AllroundLine- the universal testing machine up to 250 kN

  • Test type

  universally applicable

  Tensile, compression and flexure tests

  • Force range

  5 kN up to 250 kN

  • Test methods

   e.g.

  ISO 6892 for metals

  DIN EN ISO 527 for plastics

  DIN 53504 for elastomers

  ISO 37 for elastomers and thermoplastic elastomers

  DIN 53815 for textiles

  • Test temperature

  Ambient temperature

  with temperature chambers -80 °C up to + 250 °C

  • individual and modular

safety device

extensometer

  size adjustment

  1 up to 3 test areas

  and much more ...

应用描述

立式材料试验机

The load frames of the AllroundLine floor-standing testing machines are primarily used for tests with higher forces, for materials with large strains (e.g. rubber), in cases where larger temperature conditioning or air-conditioning units are to be integrated, or for testing very large components. One, or optionally two test areas are available.

台式试验机

The load frames of the AllroundLine table-top testing machines are used for almost all tests where low to medium specimen elongation occurs. One, or optionally two test areas are available. For applications outside of ambient temperature, the table-top testing machines can also be equipped with a temperature chamber.

AllroundLine testing machine with one test area

  • Modular design means that the testing system can be reequippedor upgraded whenever required.
  • Ergonomics are top priority when it comes to operating the new AllroundLine machine. Easily adjustable crossheads make it possible to bring the test area to an ergonomic height.
  • The statutory safety requirements of the EC Machinery Directiveare implemented in all ZwickRoell testing machines and an EC Declaration of Conformity accompanies every machine.

AllroundLine testing machine with two test areas

  • Different tests can be performed quickly and without modificationsin both test areas.
  • Two test areas can be operated with just one extensometer.
  • The specimen throughput is heightened with the testXpert III test environment concept. Every test environment is ready for testing with the push of a button. When loading the test program all relevant test parameters (tool separation, testspeed, etc.) are loaded. This makes it easy to change from the standard to the side system configuration.

配备侧向测试空间的AllroundLine材料试验机

Up to three test areas in one testing machine

  • Operating height can be set at a convenient level in both test areas
  • Avoids the need for re-equipping, saving time and money
  • Provides maximum application options while occupying a minimum of space
  • The specimen throughput is heightened with the testXpert III test environment concept. Every test environment is ready for testing with the push of a button. When loading the test program all relevant test parameters (tool separation, testspeed, etc.) are loaded. This makes it easy to change from the standard to the side system configuration.

主要优势及特点

Extremely Operator Friendly

  • Ergonomics are top priority when it comes to operating the new AllroundLine machine.
  • The machine is adjustable for optimum ergonomic configuration; modular design allows adaptation as and when required.
  • Adjustable crossheads allow test area configuration to be varied.
  • The base features leveling damping units and clear space for a lift-trolley, allowing easy adaptation to suit the installation site (applies to AllroundLine floor-standing machines).
  • Adjustable upright profiles combined with low base-height enable flexible variation of the working area. This also allows wheelchair-friendly operation (applies to AllroundLine table top testing machines).

High stiffness and precise crosshead guidance

The stiff load-frame profile, generous connecting surfaces and ruggedly dimensioned components ensure high machine stiffness. The inclination angle of the crosshead under load is reduced, enabling very precise alignment and application of force to the specimen. This is advantageous for flexure tests, compression tests, precision tests on components etc.

Mechanical Modularity

Mechanical modularity enables the testing system to be expanded by the wide range of ZwickRoell test fixtures and specimen grips or with customized devices. This is where the highly adaptable, play-free plug and T-slot system comes into its own, backed by a wide variety of crosshead mount options. Specimen grips and test tools can be changed whenever required, enabling a wide range of tests to be performed with the same testing machine and allowing rapid, highly flexible adaptation to the current testing situation.

Integrated safety in accordance with the EC Machinery Directive

Maximum level of safety for user and testing system is guaranteed. All EC Machinery Directive safety requirements are guaranteed. Compliance is documented with an EC Declaration of Conformity. State-of-the-art safety technology and proven industrial components that comply with the highest level of safety and industrial standards (IEC 60947) are used.

Ready for the Next Generation

Modular design means that the testing system can be re-equipped or upgraded whenever required. Moreover, testControl II machine electronics are compatible with future-generation ZwickRoell software. Even after a product has been discontinued, spare parts continue to be available for a minimum of 10 years.

Powerful AC Drive Technology

The powerful and maintenance-free AC drive allows you to perform tests anytime at full test load and speed. Furthermore, reverse speeds far above the possible nominal speed. This is combined with an innovative motor feedback system, allowing excellent constant speed characteristics to be achieved even at extremely low speeds.

Two Test Areas

Flexible test arrangements mean that fixture changes are not necessary. The test results are reproducible and a second testing machine is not required. Testing two applications is possible from the start. Only one load cell is required for the entire testing system.

Modern load-frame design

AllroundLine is equipped with a patented, flexurally stiff hollow profile with guide-cylinder. Long guides with generous surface areas ensure high-precision crosshead guidance. This combination minimizes undesired mechanical influences on the specimen. T-slots incorporated into the profile provide flexible mounting options.

Exclusively at ZwickRoell: Xforce Load Cells

Patented Xforce load cells are developed and manufactured by ZwickRoell, and offer outstanding accuracy and high resistance to parasitic influences. Parasitic influences such as temperature and transverse forces have significantly less impact on test results than other comparable sensors. Xforce load cells are also very robust and more resistant to factors such as transverse forces during compression and flexure tests.

AllroundLine in Action

Testing with maximum safety - AllroundLine with safety device

CE-compliant safety device developed according to the new international norms EN14119 and EN14120.

技术概览

概要

  • AllroundLine的试验速度根据机型可以从0.00005到3000mm/min。试验机速度与试验力无关。
  • 试验速度范围非常大,并且没有对使用作出限制。此外,试验力最大可以达到110%的试验机额定试验力,用以补偿重型试验工装和附件等的组合。
  • AllroundLine的最大试验力可达到250kN,测试空间高度从1030 mm到2560mm。
  • AllroundLine可以适用标准的商业电脑或者手提电脑来操作,无须特别的扩展卡。

立式材料试验机

AllroundLine试验系统包括台式和立式试验机。

型号

电源输入规格

试验载荷Fmax
[kN]

驱动系统

型号
[kW]

满载功耗,约
[kVA]

横梁速度vmin ... vmax
[mm/min]

横梁回程速度,最大值
[mm/min]

驱动功率

Z100 SN

4

6

100

0.00005 ...1000[1]

1500[1]

Z100 SW

4

6

100[2]

0.00005 ...1000[1]

1500[1]

Z100 SH

4

6

100

0.00005 ...1000[1]

1500[1]

Z150 SN

4

6

150

0.00005 ...900[1]

1500[1]

4000

Z150 SW

4

6

150[4]

0.00005 ...900[1]

1500[1]

4000

Z250 SN

4

6

250

0.00005 ...600

1000[1]

Z250 SW

4

6

250[4]

0.00005 ...600

1000[1]

Z250 SR

4

6

250

0.00005 ...600

1000[1]

Z250 SH

4

6

250

0.00005 ...600

1000[1]

Z250 SE

4

6

250

0.00005 ...600

1000[1]

Z250 SNS

4

6

250[5]

0.00005 ...600

1000[1]

  1. 数值适用于自动模式下安全门关闭的试验机,以及没有安全装置的试验机。对于安全门打开的试验机,速度降低至600 mm/min。
  1. 附加侧试验轴的有限试验载荷为50 kN
  1. 这些试验系统必须使用随附的安装螺钉固定到地面上。
  1. 附加侧试验轴的有限试验载荷为100 kN
  1. 侧向试验区域的有限试验载荷为50 kN。

台式试验机

AllroundLine试验系统包括台式和立式试验机。

型号

电源输入规格

试验载荷Fmax
[kN]

驱动系统

型号
[W]

满载功耗,约
[kVA]

横梁速度vmin ... vmax
[mm/min]

横梁回程速度,最大值
[mm/min]

驱动功率
[W]

Z005 TN

500

2

5

0.0005 ...3000[1]

3000[1]

500

Z005 TNW

500

2

5

0.0005 ...3000[1]

3000[1]

500

Z005 TH

500

2

5

0.0005 ...3000[1]

3000[1]

500

Z005 THW

500

2

5

0.0005 ...3000[1]

3000[1]

500

Z005 TE

500

2

5

0.0005 ...3000[1]

3000[1]

500

Z010 TN

500

2

10

0.0005 ...2000[1]

3000[1]

500

Z010 TNW

500

2

10

0.0005 ...2000[1]

3000[1]

500

Z010 TH

500

2

10

0.0005 ...2000[1]

3000[1]

500

Z010 THW

500

2

10

0.0005 ...2000[1]

3000[1]

500

Z010 TE

500

2

10

0.0005 ...2000[1]

3000[1]

500

Z010 TEW

500

2

10

0.0005 ...2000[1]

3000[1]

500

Z020 TN

1

2.3

20

0.0005 ...1000[1]

1500[1]

500

Z020 TNW

1

2.3

20

0.0005 ...1000[1]

1500[1]

500

Z020 TH

1

2.3

20

0.0005 ...1000[1]

1500[1]

500

Z020 THW

1

2.3

20

0.0005 ...1000[1]

1500[1]

500

Z020 TE

1

2.3

20

0.0005 ...1000[1]

1500[1]

500

Z020 TEW

1

2.3

20

0.0005 ...1000[1]

1500[1]

500

Z030 TH

1

2.3

30

0.0005 ...1000[1]

1500[1]

1000

Z030 THW

1

2.3

30

0.0005 ...1000[1]

1500[1]

1000

Z030 TE

1

2.3

30

0.0005 ...1000[1]

1500[1]

1000

Z030 TEW

1

2.3

30

0.0005 ...1000[1]

1500[1]

1000

Z050 TH

1

2.3

50

0.0005 ...600

1000[1]

1000

Z050 THW

1

2.3

50

0.0005 ...600

1000[1]

1000

Z050 TE

1

2.3

50

0.0005 ...600

1000[1]

1000

Z050 TEW

1

2.3

50

0.0005 ...600

1000[1]

1000

Z100 THW

4

6

100

0.0001 ...1500[1]

2500[1]

4000

Z100 TEW

4

6

100

0.0001 ...1500[1]

2500[1]

4000

Z150 TL

4

5.5

150

0.0001 ...900[1]

1500[1]

4000

  1. 数值适用于自动模式下安全门关闭的试验机,以及没有安全装置的试验机。对于安全门打开的试验机,速度降低至600 mm/min。
  1. 支脚随试验系统一起交付。

High-Accuracy Testing in the Temperature Chamber 

The testing machine including temperature chamber features convenient, intuitive operation via the testing software. All components (materials testing machine, extensometer, and testing software) are developed in-house at ZwickRoell.
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