AllroundLine – Individual and Versatile

The ideal system for individual testing situations and all applications AllroundLine can be used for applications from all areas. A proven operating concept combined with flexible, modular load-frame design makes the AllroundLine an optimum solution for demanding testing applications, whether for quality control or for research projects. Development and manufacture of AllroundLine, including all mechanical, electronic, and software components—together with the comprehensive range of accessories—takes place at ZwickRoell's production facility in Germany, so all components work together seamlessly.

 

  • 39 different Standard Machine types to meet the optimum solution for the individual testing need
  • Modular system for maximum flexibility and expandability
  • Comprehensive selection of coordinated accessories 
  • The multi testing area concept reduces operating time and cost when many different tests have to be performed within one load frame.
AllroundLine

AllroundLine- the universal testing machine up to 250 kN

  • Test type

  universally applicable

  Tensile, compression and flexure tests

  • Force range

  5 kN up to 250 kN

  • Test methods

   e.g.

  ISO 6892 for metals

  DIN EN ISO 527 for plastics

  DIN 53504 for elastomers

  ISO 37 for elastomers and thermoplastic elastomers

  DIN 53815 for textiles

  • Test temperature

  Ambient temperature

  with temperature chambers -80 °C up to + 250 °C

  • individual and modular

safety device

extensometer

  size adjustment

  1 up to 3 test areas

  and much more ...

Application description

Floor-standing testing machine

The load frames of the AllroundLine floor-standing testing machines are primarily used for tests with higher forces, for materials with large strains (e.g. rubber), in cases where larger temperature conditioning or air-conditioning units are to be integrated, or for testing very large components. One, or optionally two test areas are available.

Table top testing machine

The load frames of the AllroundLine table-top testing machines are used for almost all tests where low to medium specimen elongation occurs. One, or optionally two test areas are available. For applications outside of ambient temperature, the table-top testing machines can also be equipped with a temperature chamber.

42566

AllroundLine testing machine with one test area

  • Modular design means that the testing system can be reequippedor upgraded whenever required.
  • Ergonomics are top priority when it comes to operating the new AllroundLine machine. Easily adjustable crossheads make it possible to bring the test area to an ergonomic height.
  • The statutory safety requirements of the EC Machinery Directiveare implemented in all ZwickRoell testing machines and an EC Declaration of Conformity accompanies every machine.
201541

AllroundLine testing machine with two test areas

  • Different tests can be performed quickly and without modificationsin both test areas.
  • Two test areas can be operated with just one extensometer.
  • The specimen throughput is heightened with the testXpert III test environment concept. Every test environment is ready for testing with the push of a button. When loading the test program all relevant test parameters (tool separation, testspeed, etc.) are loaded. This makes it easy to change from the standard to the side system configuration.
AllroundLine SNS 250kN

AllroundLine Testing Machine with Side Test Area

Up to three test areas in one testing machine

  • Operating height can be set at a convenient level in both test areas
  • Avoids the need for re-equipping, saving time and money
  • Provides maximum application options while occupying a minimum of space
  • The specimen throughput is heightened with the testXpert III test environment concept. Every test environment is ready for testing with the push of a button. When loading the test program all relevant test parameters (tool separation, testspeed, etc.) are loaded. This makes it easy to change from the standard to the side system configuration.

Key Advantages and Features

Extremely Operator Friendly

  • Ergonomics are top priority when it comes to operating the new AllroundLine machine.
  • The machine is adjustable for optimum ergonomic configuration; modular design allows adaptation as and when required.
  • Adjustable crossheads allow test area configuration to be varied.
  • The base features leveling damping units and clear space for a lift-trolley, allowing easy adaptation to suit the installation site (applies to AllroundLine floor-standing machines).
  • Adjustable upright profiles combined with low base-height enable flexible variation of the working area. This also allows wheelchair-friendly operation (applies to AllroundLine table top testing machines).

High stiffness and precise crosshead guidance

The stiff load-frame profile, generous connecting surfaces and ruggedly dimensioned components ensure high machine stiffness. The inclination angle of the crosshead under load is reduced, enabling very precise alignment and application of force to the specimen. This is advantageous for flexure tests, compression tests, precision tests on components etc.

Mechanical Modularity

Mechanical modularity enables the testing system to be expanded by the wide range of ZwickRoell test fixtures and specimen grips or with customized devices. This is where the highly adaptable, play-free plug and T-slot system comes into its own, backed by a wide variety of crosshead mount options. Specimen grips and test tools can be changed whenever required, enabling a wide range of tests to be performed with the same testing machine and allowing rapid, highly flexible adaptation to the current testing situation.

Integrated safety in accordance with the EC Machinery Directive

Maximum level of safety for user and testing system is guaranteed. All EC Machinery Directive safety requirements are guaranteed. Compliance is documented with an EC Declaration of Conformity. State-of-the-art safety technology and proven industrial components that comply with the highest level of safety and industrial standards (IEC 60947) are used.

Ready for the Next Generation

Modular design means that the testing system can be re-equipped or upgraded whenever required. Moreover, testControl II machine electronics are compatible with future-generation ZwickRoell software. Even after a product has been discontinued, spare parts continue to be available for a minimum of 10 years.

Powerful AC Drive Technology

The powerful and maintenance-free AC drive allows you to perform tests anytime at full test load and speed. Furthermore, reverse speeds far above the possible nominal speed. This is combined with an innovative motor feedback system, allowing excellent constant speed characteristics to be achieved even at extremely low speeds.

Two Test Areas

Flexible test arrangements mean that fixture changes are not necessary. The test results are reproducible and a second testing machine is not required. Testing two applications is possible from the start. Only one load cell is required for the entire testing system.

Modern load-frame design

AllroundLine is equipped with a patented, flexurally stiff hollow profile with guide-cylinder. Long guides with generous surface areas ensure high-precision crosshead guidance. This combination minimizes undesired mechanical influences on the specimen. T-slots incorporated into the profile provide flexible mounting options.

Exclusively at ZwickRoell: Xforce Load Cells

Patented Xforce load cells are developed and manufactured by ZwickRoell, and offer outstanding accuracy and high resistance to parasitic influences. Parasitic influences such as temperature and transverse forces have significantly less impact on test results than other comparable sensors. Xforce load cells are also very robust and more resistant to factors such as transverse forces during compression and flexure tests.

AllroundLine in Action

Testing with maximum safety - AllroundLine with safety device

CE-compliant safety device developed according to the new international norms EN14119 and EN14120.

Interesting customer projects

For individual testing requirements, the AllroundLine is the perfect companion. Every industry and application can be optimally and individually implemented. 

Technical Overview

General

  • AllroundLine is available with test speeds from 0.00005 to 3000 mm/min, depending on type. Testing machine speed is independent of test load.
  • The high test-speed range can be used without restriction. In addition, test loads up to 110% of machine nominal load are permissible to compensate for heavy combinations of test fixtures, accessories etc.
  • AllroundLine is available for test loads up to 250 kN and with test-area heights from 1030 mm to 2560 mm.
  • AllroundLine can be operated with standard commercial PCs or laptops and requires no special expansion cards.

Floor-standing testing machine

The AllroundLine testing systems include table top and floor-standing testing machines.

Type

Test load Fmax
[kN]

Drive system

Power input specifications

Item No.

Crosshead speed vmin ... vmax
[mm/min]

Crosshead return speed, max.
[mm/min]

Driving power

Power consumption (full load), approx.
[kVA]

Z100 SN

100

0.00005 ... 1000[1]

1500[1]

6

1035012

Z100 SW

100[2]

0.00005 ... 1000[1]

1500[1]

6

1035013

Z100 SH

100

0.00005 ... 1000[1]

1500[1]

6

1035014[3]

Z150 SN

150

0.00005 ... 900[1]

1500[1]

4000

6

1035017

Z150 SW

150[4]

0.00005 ... 900[1]

1500[1]

4000

6

1035020

Z250 SN

250

0.00005 ... 600

1000[1]

6

1031325

Z250 SW

250[4]

0.00005 ... 600

1000[1]

6

1035023

Z250 SR

250

0.00005 ... 600

1000[1]

6

1035022

Z250 SH

250

0.00005 ... 600

1000[1]

6

1035024[3]

Z250 SE

250

0.00005 ... 600

1000[1]

6

1032996[3]

Z250 SNS

250[5]

0.00005 ... 600

1000[1]

6

1035025

  1. Values apply to machines with the safety doors closed in automatic mode and to machines without safety devices. For machines with the safety door open, the speed is reduced to 600 mm/min.
  1. Limited test load of 50 kN in the additional side test axes
  1. These testing systems must be screwed to the floor using the supplied fixing screws.
  1. Limited test load of 100 kN in the additional side test axes
  1. Limited test load of 50 kN in the side test area.

Table top testing machine

The AllroundLine testing systems include table top and floor-standing testing machines.

Type

Test load Fmax
[kN]

Drive system

Power input specifications

Item No.

Crosshead speed vmin ... vmax
[mm/min]

Crosshead return speed, max.
[mm/min]

Driving power
[W]

Power consumption (full load), approx.
[kVA]

Z005 TN

5

0.0005 ... 3000[1]

3000[1]

500

2

1004473

Z005 TNW

5

0.0005 ... 3000[1]

3000[1]

500

2

1004475

Z005 TH

5

0.0005 ... 3000[1]

3000[1]

500

2

1004476

Z005 THW

5

0.0005 ... 3000[1]

3000[1]

500

2

1004477

Z005 TE

5

0.0005 ... 3000[1]

3000[1]

500

2

1004478[2]

Z010 TN

10

0.0005 ... 2000[1]

3000[1]

500

2

1004479

Z010 TNW

10

0.0005 ... 2000[1]

3000[1]

500

2

1004480

Z010 TH

10

0.0005 ... 2000[1]

3000[1]

500

2

1004481

Z010 THW

10

0.0005 ... 2000[1]

3000[1]

500

2

1004482

Z010 TE

10

0.0005 ... 2000[1]

3000[1]

500

2

1004483[2]

Z010 TEW

10

0.0005 ... 2000[1]

3000[1]

500

2

1004484[2]

Z020 TN

20

0.0005 ... 1000[1]

1500[1]

500

2.3

1004485

Z020 TNW

20

0.0005 ... 1000[1]

1500[1]

500

2.3

1004486

Z020 TH

20

0.0005 ... 1000[1]

1500[1]

500

2.3

1004487

Z020 THW

20

0.0005 ... 1000[1]

1500[1]

500

2.3

1004488

Z020 TE

20

0.0005 ... 1000[1]

1500[1]

500

2.3

1004489[2]

Z020 TEW

20

0.0005 ... 1000[1]

1500[1]

500

2.3

1004490[2]

Z030 TH

30

0.0005 ... 1000[1]

1500[1]

1000

2.3

1004491

Z030 THW

30

0.0005 ... 1000[1]

1500[1]

1000

2.3

1004492

Z030 TE

30

0.0005 ... 1000[1]

1500[1]

1000

2.3

1004493[2]

Z030 TEW

30

0.0005 ... 1000[1]

1500[1]

1000

2.3

1004494[2]

Z050 TH

50

0.0005 ... 600

1000[1]

1000

2.3

1004495

Z050 THW

50

0.0005 ... 600

1000[1]

1000

2.3

1004496

Z050 TE

50

0.0005 ... 600

1000[1]

1000

2.3

1004498[2]

Z050 TEW

50

0.0005 ... 600

1000[1]

1000

2.3

1004499[2]

Z100 THW

100

0.0001 ... 1500[1]

2500[1]

4000

6

1004500

Z100 TEW

100

0.0001 ... 1500[1]

2500[1]

4000

6

1004501[2]

Z150 TL

150

0.0001 ... 900[1]

1500[1]

4000

5.5

1004503

  1. Values apply to machines with the safety doors closed in automatic mode and to machines without safety devices. For machines with the safety door open, the speed is reduced to 600 mm/min.
  1. Support legs are included in the delivery of this testing system.

High-Accuracy Testing in the Temperature Chamber 

The testing machine including temperature chamber features convenient, intuitive operation via the testing software. All components (materials testing machine, extensometer, and testing software) are developed in-house at ZwickRoell.
Top