Our universal testing machines for static applications are specially designed for tensile tests, compression tests, flexure tests and shear tests. They are ideal for standard tests, but also for complex test tasks in the field of materials and components testing.
Universal testing machines (UTMs) thereby provide a flexible solution for tests on a wide variety of materials and components for applications in any industry. Whether it be for low test forces or large loads, quality control or research projects, universal testers provide excellent reproducibility of test results.
A UTM or universal testing machine is referred to as universal because it can be used to perform a variety of static tests, including tensile tests and compression tests, as well as flexure tests, peel tests, tear tests and other mechanical tests. It can run a wide variety of standard-compliant tests on an even larger number or materials for many different applications in essentially every industry.A typical UTM machine consists of a load cell, crosshead, extensometer, specimen grips, electronics, and a drive system. It is controlled by testing software used to define machine and safety settings, and store test parameters defined by North American and international test standards such as ASTM and ISO. The amount of force applied to the machine and the elasticity and compressive fracture properties (compression direction), or elongation properties (tensile direction) of the specimen are recorded throughout the test. Measuring the compressive or tensile strength of materials helps designers and manufacturers predict how materials will perform when implemented for their intended purpose.
ZwickRoell universal testing systems, including the zwickiLine, ProLine, AllroundLine, and E-series machines, are modular systems that can be adapted to meet specific customer requirements based on testing capacity, types of material, applications, and industry standards such as ASTM E8 / ISO 6892-1 and ISO 6892-2 for metals, ASTM D638 for plastics, ASTM D412 for tensile tests on rubber and elastomers, ASTM D575 for compression tests on rubber, and many more. ZwickRoell also offers several universal testing machines specifically designed for special applications. In addition to overall system safety and reliability, ZwickRoell designs and builds every universal testing machine with a focus on providing:
- A high level of flexibility through ease of operation
- Simple adaptations to customer- and standard-specific requirements
- Future-proof expansion capabilities to grow with your needs
A materials testing machine that is categorized as universal can be used to perform tests in tensile and compression direction on a wide range of materials for many different applications. The universal tester tends to be modular in design, which allows the user to switch from compression direction (pressing) to tensile direction (pulling), and test at loads ranging from 0.5 kN up to 5,000 kN and at a high test-speed range that can be used without restriction. In addition, universal test machines allow for easy adaptation of the necessary fixtures and accessories (specimen grips, compression platens, extensometers, load cells, etc.) for a particular material and application.
For a typical tensile test, the machine is set up with the tensile test fixtures that correspond to the type of material to be tested. The right test parameters (force, speed, gauge length, etc.) are configured, the specimen is gripped on each end with the appropriate type of specimen grips and pulled apart until it breaks. The universal tensile testing machine measures the strength (tensile strength), elongation and stiffness (tensile modulus) of the specimen and records it.
The universal testing machine can be re-configured and physically converted for a compression test or flexure test.
For a typical compression test, the machine is set up with the appropriate compression fixtures for the type of material to be tested. The corresponding test parameters are then configured, and the specimen is placed between two compression platens until a specified load or distance has been reached, or until the specimen breaks. Common measurements include the elastic limit, the proportionality limit, the yield point, and the compressive strength.
The universal testing machine can be re-configured and physically converted for a flexure test.
A flexure or bend test is a compression test for which each end of a specimen is spanned across two supports, with no support in the center.A compression force is then applied on the unsupported section of the specimen from above until a specified load or distance has been reached, or until the specimen breaks. The flexural strength is the material’s ability to resist deformation under load and is measured in terms of stress. The universal testing machine can be configured to perform a three-point or four-point flexure test.
- The ability to test a wide range of materials in a wide load range,
- the integration and easy change between accessories specifically designed for individual industry standards, types of material and applications,
- the option to operate the machine with or without a PC,
- and the mechanical modularity that allows for expansion and adaptation of your machine using many available test fixtures,
all contribute to the overall flexibility of your testing machine.
The safety of your UTM is imperative and extends from the implementation of physical safety features such as external safety doors, safety enclosures, safety interlocks and limit switches to software system monitoring and user management. ZwickRoell is dedicated to designing our testing systems with operator and machine safety at the forefront.
Ease of use
The key is to choose a testing system that is both sophisticated by design and operability, while at the same time allowing operators to easily install test fixtures, set up test configurations, implement test programs, run tests, and interpret results.
Market developments and standard requirements are always evolving. When deciding on a tensile and compression testing machine, you should make sure that your machine is able to adapt to these changes—from accessories and fixtures to the electronics and software programs.
- Workflow-based operation –testing software is intended to make the testing process easier for the operator and ensure uniform and standard-compliant test configurations. Our testing software is designed with the user and laboratory workflow in mind.
- Standards library – our testXpert testing software includes over 600 standard test programs, which allows you to select the right standard-compliant program for your application, simplifying test setup and configuration, and ultimately saving you time and effort and reducing the possibility of errors. For tests that go beyond the standard or for the ability to freely configure the test sequence of your machine, our software offers pre-prepared master test programs.
- Intelligent wizard – an intelligent wizard guides the user through the test configuration. The data is automatically checked for plausibility.
- Reports – whether they are simple or customized, our software allows you to define reports with virtually unlimited possibilities along with the option to save, export, and print.
there is an increasing rate in the use of automation in materials testing, especially since even the smallest disruptions can alter measured values. ZwickRoell offers a wide range of possibilities for automation in materials testing. Testing systems range from efficient automation of small series tests using collaborating robots in the lab to fully automated testing laboratories that work around the clock.More on automation
ZwickRoell provides individually tailored services and support throughout the entire lifecycle of our testing machine. We provide expert calibration services, preventive maintenance and inspection, training courses, machine relocation services, qualification services, a hotline and customer support and guaranteed spare parts availability for at least 10 years after a product has been discontinued.More on service and support
Company stability –
ZwickRoell history dates back more than 160 years. We proudly stand on a solid foundation of 187 product and industry experts, 347 service employees and 80,000,000 tests performed by our machines annually.