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Tensile Testing Machine for High Test Loads From 330 kN

Z330E, Z400E, Z600E, Z1000E, Z1200E, Z1600E, Z2000E, Z2500E Download
Industries
  • Metals
  • Composites
  • Textiles
Test load
  • 330 - 2,500 kN
Type of test
  • Tensile
  • Compression
  • Flexure
  • Shear
Applications
  • ISO 6892
  • ISO 15630
  • ISO 898

Tensile testing machine with large test loads from 2,500 kN

E-series electromechanical tensile testing machines are used for the performance of tensile tests.The results are displayed in the form of a force travel diagram or a stress strain curve.From there, material characteristic values such as tensile strength or yield pointsare determined.

Electromechanical tensile testing machines from ZwickRoell are equipped with a ball-screw drive and are available in 330 kN, 400 kN, 600 kN, 1000 kN, 1200 kN, 1600 kN, 2000 kN and 2500 kN versions (33 - 250 tons).

While tensile tests are the most common, compression tests or flexure tests can also be performed.

Videos on tensile testing machines with high test loads

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Tensile test to ISO 6892-1

Metals test on heavy plate with a Z600E (600 kN) tensile testing machine

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Tensile test on concrete-reinforcing steel

Tensile tests on concrete-reinforcing steel with a Z1600E (1600 kN) tensile testing machine.

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Tensile test on concrete-reinforcing steel and steel strands

Concrete-reinforcing steel and steel strands are tested in tensile tests to ISO 6892-1 with a Z600E tensile testing machine up to 600 kN.Both contact-type and optical extensometers are used for this test.

Key advantages and features of the tensile testing machine

Key advantages and features of the tensile testing machine

Description
Operator convenience
Modern load frame design
Satisfying the most demanding safety requirements
testXpert III testing software

Description

  • These materials testing machines feature a wide measurement range, which allows for precise determination of even low test loads, without the need to convert the testing machine.
  • Low-maintenance, play-free pre-stressed ball screws guarantee accurate long-term operation in the tensile and compression directions.
  • The load frame is extremely stiff and robust.
  • Operator involvement in standard tests using testXpert III testing software is reduced to the push of a button.
  • Modular design throughout the system allows the entire ZwickRoell accessory range to be used (including a wide variety of extensometers, specimen grips and other test fixtures).
  • Should new testing requirements arise, additional test fixtures (e.g. calibration blocks) are easily installed via a T-slot or screw system.
  • The materials testing machine can be tailored to customers’ specific requirements (e.g. test area dimensions, test devices, specimen grips, test speed ranges, testing software).

Operator convenience

  • Convenient operating height for specimen insertion with grips installed.
  • testXpert III's intelligent test environment concept reduces set-up times and increases productivity.

Modern load frame design

  • The robust load-frame features four hard-chromed guide-columns and massive base and moving crossheads, ensuring excellent guidance properties and a high level of machine stiffness.
  • Maintenance-free digitally controlled AC drive technology combined with an innovative motor feedback system allows excellent constant speed characteristics to be achieved even at extremely low speeds.
  • The backlash-free pre-stressed precision ball-screws with digitally controlled AC servo drive allow virtually maintenance-free operation.
  • The large test area combined with low overall height enables specimens and components with a wide range of lengths to be tested.
  • The testing machine is positioned directly on the ground with no foundation.

Satisfying the most demanding safety requirements

  • Compliance with the statutory safety requirements of the EC Machinery Directive is ensured in all materials testing machines, while an EC Declaration of Conformity accompanies every machine supplied.
  • Only the latest safety technology and proven industrial components are used.
  • The highest degree of safety for the operator, test results, specimen material, and testing system are guaranteed.

testXpert III testing software

testXpert III is the result of close cooperation with software users in the materials testing industry and the experience of over 35,000 successful testXpert installations. From the very start, testXpert III uses a workflow that is based on your lab processes to guide you step by step through your test. Get to know testXpert III and experience how easy it is to use.

More information about testXpert III

Tensile testing machine technical overview

TypeStandardH1-500H1+500B1+4002 test areas
Item No.10129781013494101349310134991013511
Load frame
Test load FN in tensile/compression directions330330330330330kN
Number of guide columns44444
Number of lead screws22222
Stiffness of load frame at H2 = 1000 mm511511511469511kN / mm
Height - H130362536353630363010mm
Width - B111201120112015201120mm
Depth - T1775775775775775mm
Test area width - B26606606601060660/620mm
Test area height - H221301630263020652130mm
Test stroke - H3 (with hydraulic grips)1400900190014001400mm
Weight without accessories18501700195026002100kg
With hydraulic grips22502100235030002500kg
Specific floor load (applied via the machine footprint), with hydraulic grips2.72.52.83.63.0kg/ cm2
Noise level at maximum test speed<70<70<70<70<70dBA
Drive
Drive travel resolution0.0001970.0001970.0001970.000197
Crosshead speed vmin ... vmax0.00005 ... 4000.00005 ... 4000.00005 ... 4000.00005 ... 400
Crosshead return speed, max.(at reduced force)520520520520
Drive travel resolution0.000197μm
Crosshead speed vmin ... vmax0.00005 ... 400mm/min
Crosshead return speed, max.520mm/min
Dimensions
TypeStandardH1-500H1+500B1+4002 test areas
Item Number10079881013457101345610134661005183
Load frame
Test force FN in tens./comp. direction400400400400400kN
No. of guide columns44444
No. of drive screws22222
Stiffness of load frame at H2 = 1000 mm511511511469511kN/ mm
Height - H130362536353930363010mm
Width - B111201120112015201120mm
Depth - T1775775775775775mm
Test-area width - B26606606601060660/620mm
Test-area height - H221301630263020652130mm
Test stroke - H3 (with hydraulic grips)1400900190014001400mm
Weight without attachments18501700205027002100kg
with hydraulic grips22502100245031502500kg
Specific floor loading (with hydraulic grips)2.72.52.83.63.0kg/ cm2
Noise level at maximum test speed<70<70<70<70<70dBA
Drive
Crosshead speed0.00005 to 4000.00005 to 4000.0001 ... 4000.00005 to 4000.00005 to 400mm/ min
Increased crosshead return speed (at reduced force)520520520520520mm/ min
Drive travel resolution0.0001970.0001970.0001970.0001970.000197μm
TypeStandardH1-500H1+500H1 +1000B1+4002 test areas
Item No.10046931011837101183510118381011892
Load frame
Test load FN in tensile/compression directions600600600600600kN
Number of guide columns444444
Number of lead screws22222
Stiffness of load frame at H2 = 1000 mm925925925853853kN / mm
Height - H1305025503550405030503075mm
Width - B1122012201220122016201220mm
Depth - T1880880880980900880mm
Test area width - B27107107107101110710mm
Test area height - H2200015002500300020002000mm
Test stroke - H3 (with hydraulic grips)11306301630213011301130mm
Weight without accessories293027003100326041003350kg
With hydraulic grips360033503760392047404000kg
Specific floor load (applied via the machine footprint), with hydraulic grips4.34.04.54.74.8kg/ cm2
Noise level at maximum test speed<70<70<70<70<70<70dBA
Drive
Drive travel resolution0.0001930.0001930.0001930.0001930.0001930.000193μm
Crosshead speed vmin ... vmax0.00005 ... 4000.00005 ... 4000.00005 ... 4000.00005 ... 400 0.00005 ... 4000.00005 ... 400mm/min
Increased crosshead return speed (at reduced force)520520520520520520mm/min
Item Number1011792
Test load FN in tensile and compression directions600
Number of lead screw drives2
Rigidity of the load frame at H2 = 1000 mm781
Specific floor load (applied via the machine footprint)(with hydraulic grips)5.7
TypeStandardH1-500H1+500B1+400
Item Number1085472108547410854761085479
Load frame
Test force FN in tens./comp. direction1000100010001000kN
No. of guide columns4444
No. of drive screws2222
Stiffness of load frame at H2 = 1000 mm133013301330950kN / mm
Height - H13350285038503350mm
Width - B11390139013901790mm
Depth - T1943903903903mm
Test-area width - B28008008001200mm
Test-area height - H22154165426542154mm
Test stroke - H3 (with hydraulic grips)9004001400900mm
Weight without attachments4465407046705270kg
with hydraulic grips5870557061706770kg
Specific floor loading (with hydraulic grips)173164182200kN/m2
Noise level at maximum test-speed<68<68<68<68dBA
Drive
Crosshead speed0.00005 ... 4000.00005 ... 4000.00005 ... 4000.00005 ... 400mm/min
Increased crosshead return speed (at reduced force)550520520520mm/min
Displacement resolution of drive0.0001880.0001880.0001880.000188μm
TypeStandardH1-500H1+500H1+1000B1+400
Item Number10153761021338102133510213391021340
Load frame
Test force FN in tens./comp. direction12001200120012001200kN
No. of guide columns44444
No. of drive screws22222
Stiffness of load frame at H2 = 1000 mm19721972197219721034kN/ mm
Height - H136353135413546353635mm
Width - B114701470147014701870mm
Depth - T110631063106310631063mm
Test-area width - B28308308308301230mm
Test-area height - H223401840284033402340mm
Test stroke - H3 (with hydraulic grips)1080580158020801080mm
Weight without attachments67006200700072007600kg
with hydraulic grips82007600840086009000kg
Specific floor loading (with hydraulic grips)2.52.32.52.42.7kg/ cm2
Noise level at maximum test-speed<68<68<68<68<68dBA
Drive
Crosshead speed0.00005 to 4000.00005 to 4000.00005 to 4000.00005 to 4000.00005 to 400mm/ min
Increased crosshead return speed (at reduced force)550550550550550mm/ min
Displacement resolution of drive0.0002540.0002540.0002540.0002540.000254μm
TypeZ1600E
Item No.1022551
Load frame
Test load FN in tensile/compression directions1600kN
Number of guide columns4
Number of lead screws2
Stiffness of load frame at H2 = 1000 mm2200kN/mm
Height - H13969mm
Width - B11620mm
Depth - T11150mm
Test area width - B2980mm
Test area height - H22590mm
Test stroke - H3 (with hydraulic grips)1048mm
Weight without accessories7615kg
With hydraulic grips9835kg
Specific floor load (applied via the machine footprint), with hydraulic grips3.kg/cm2
Noise level at maximum test speed<70dBA
Drive
Crosshead speed0.00005 ... 350mm/min
Increased crosshead return speed (at reduced force)440mm/min
Drive travel resolution0.000167μm
DescriptionValue
TypeZ2000E
Item number1019978
Load frame
Test force FN in tens./comp. direction2000kN
No. of guide columns4
No. of drive screws2
Stiffness of load frame at H2 = 1000 mm1643kN/mm
Height - H14310mm
Width - B12000mm
Depth - T11160mm
Test area width - B21120mm
Test area height - H22736mm
Test stroke - H3 (with hydraulic grips)1200mm
Weight without accessories11819kg
with hydraulic grips14429kg
Specific floor loading (with hydraulic grips)212kN/m2
Noise level at maximum test speed<70dBA
Drive
Crosshead speed0.0001 to 325mm/min
Increased crosshead return speed (at reduced force)400mm/min
Drive travel resolution0.000124μm
DescriptionValue
TypeZ2500E
Item number1017639
Load frame
Test force FN in tens./comp. direction2500kN
No. of guide columns4
No. of drive screws2
Stiffness of load frame at H2 = 1000 mm1643kN/mm
Height - H14310mm
Width - B12000mm
Depth - T11160mm
Test area width - B21120mm
Test area height - H22736mm
Test stroke - H3 (with hydraulic grips)1150mm
Weight without accessories12486kg
with hydraulic grips16052kg
Specific floor loading (with hydraulic grips)236kg/m2
Noise level at maximum test speed<70dBA
Drive
Crosshead speed0.0001 to 275mm/min
Increased crosshead return speed (at reduced force)350mm/min
Drive travel resolution0.000124μm

Information on 600 kN materials testing machines for fiber-reinforced composites can be found on a separate web page.

More on the 600 kN testing machine for composites

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Typical test methods for tensile testing machines with high test loads

Tensile testing machines for high loads are especially used for metals testing. One specific area of application is testing of steel for reinforcement or prestressing of concrete. High test loads are also required for testing of screws and nuts. 

Tensile test on metals
ISO 6892-1
to Tensile test on metals
Testing of concrete-reinforcing steel
EN ISO 15630-1, ASTM E488, BS 4449
to Testing of concrete-reinforcing steel
Testing of welded fabric and lattices
ISO 15630-2
to Testing of welded fabric and lattices
Testing of steel strands
ISO 15630-3, ASTM A416, ASTM A1061
to Testing of steel strands
Testing of bolts, screws and studs
DIN EN ISO 898-1, ASTM F606-1, DIN EN ISO 3506-1
to Testing of bolts, screws and studs
Testing of nuts
DIN EN ISO 898-2, ASTM F606-2, DIN EN ISO 3506-2
to Testing of nuts
Pipes
ZwickRoell offers numerous testing machines specifically designed for the testing of pipes.
to Pipes

Downloads

Name Type Size Download
  • Product information: Electromechanical testing machine 330 kN PDF 496 KB
  • Product information: Electromechanical testing machine 400 kN PDF 496 KB
  • Product information: Electromechanical testing machine 600 kN PDF 497 KB
  • Product Information:Electromechanical testing machine 1000 kN PDF 601 KB
  • Product information: Electromechanical testing machine 1200 kN PDF 568 KB
  • Product information: Electromechanical testing machine 1600 kN PDF 559 KB
  • Product information: Electromechanical testing machine 2000 kN/2500 kN PDF 585 KB
  • Product information: Electromechanical testing machine Z330RED PDF 629 KB
  • Product information: Electromechanical testing machine Z400RED PDF 393 KB
  • Product information: Electromechanical testing machine Z330ES to Z1600ES with side test area PDF 496 KB
  • Product information: Electromechanical testing machine Z2000ES / Z2500ES with side test area PDF 655 KB

Interesting customer projects

Liuzhou Iron & Steel in China tests metals with 3 fully automated testing systems. To the case study
The Gyeongnam Technopark testing institute in South Korea performs a variety of tensile and compression tests on composites using a 600 kN materials testing machine. To the case study
Mexican universities test steel, reinforcing steel and steel alloy up to 400 kN using a high-capacity testing machine To the case study
Spartan, UK, does tensile tests on hot-rolled heavy steel plates according to ISO 6892-1. The 600 kN testing machine is used in the laboratory to ensure product quality. To the case study
Manufacturer of packaging containers – Determination of the stackability using a special compression testing system from ZwickRoell. To the case study
At its factory in Gardone val Trompia, Italy, Radaelli produces steel wire ropes for a wide range of uses. These include offshore applications, construction machinery, ropeways and cableways and bridge-building. The growing demand for wire ropes with ever-higher load capacity is also placing an increasing burden on quality assurance. To the case study
Pipe manufacturer – Tensile testing machine for tests on pipe wall specimens with a maximum load of 1,600 To the case study
Indian mechanical engineering company – Universal testing machine (Fmax 330 kN) for tensile tests on metallic flat and round specimens. To the case study
Manufacturer of steel strands uses a tensile testing machine from ZwickRoell for quality assurance and tensile tests with strain measurement to EN 10138. To the case study
Tube Manufacturer Salzgitter Mannesmann – Testing machine with four system configurations for tensile, compression and folding tests, also in the high-temperature range. To the case study
Steel strands and concrete-reinforcing steel are commonly used in the construction industry to reinforce and pre-stress concrete. For tensile tests on these components, the testing lab chose the Z600E materials testing machine from ZwickRoell. To the case study
Screw manufacturer – For tensile tests on different types and forms of screws, Schmid Schrauben uses a Z400E universal testing machine from ZwickRoell. To the case study
Testing institute – ZwickRoell equips a testing laboratory for metals testing with static testing machines, hardness testers and pendulum impact testers. To the case study
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