Tensile Testing Machine for High Test Loads From 330 kN

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Hydraulic-grip-concrete reinforcing stell-with-pc-fo

Industries

Metals
Composites
Textiles

Test load

330 - 2,500 kN

Type of test

Tensile
Compression
Flexure
Shear

Applications

ISO 6892
ISO 15630
ISO 898

Tensile Testing Machine with Large Test Loads From 330 kN

E-series electromechanical tensile testing machines are used for the performance of tensile tests. The results are displayed in the form of a force travel diagram or a stress strain curve. From there, material characteristic values such as tensile strength or yield points are determined.

Electromechanical tensile testing machines are equipped with a ball-screw drive and are available in 330, 400, 600, 1000, 1200, 1600, 2000 and 2500 kN versions (33 - 250 tons).

While tensile tests are the most common, compression tests or flexure tests can also be performed.

Videos on tensile testing machines with high test loads

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Tensile test to ISO 6892-1

Metals test on heavy plate with a 600 kN tensile testing machine

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Tensile test on concrete-reinforcing steel

Tensile test on concrete-reinforcing steel with a 1,600 kN materials testing machine.

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Tensile test on rebars and strand wires – Z600E

Concrete-reinforcing steel and steel strands are tested in tensile tests to ISO 6892-1 with a testing machine up to 600 kN. Both contact-type and optical extensometers are used for this test.

Key advantages and features of the tensile testing machine

Description

These materials testing machines feature a wide measurement range, which allows for precise determination of even low test loads, without the need to convert the testing machine.
Low-maintenance, play-free pre-stressed ball screws guarantee accurate long-term operation in the tensile and compression directions.
The load frame is extremely stiff and robust.
Operator involvement in standard tests using testXpert III testing software is reduced to the push of a button.
Modular design throughout the system allows the entire ZwickRoell accessory range to be used (including a wide variety of extensometers, specimen grips and other test fixtures).
Should new testing requirements arise, additional test fixtures (e.g. calibration blocks) are easily installed via a T-slot or screw system.
The materials testing machine can be tailored to customers’ specific requirements (e.g. test area dimensions, test devices, specimen grips, test speed ranges, testing software).

Operator convenience

Convenient operating height for specimen insertion with grips installed.
testXpert III's intelligent test environment concept reduces set-up times and increases productivity.

Modern load frame design

The robust load-frame features four hard-chromed guide-columns and massive base and moving crossheads, ensuring excellent guidance properties and a high level of machine stiffness.
Maintenance-free digitally controlled AC drive technology combined with an innovative motor feedback system allows excellent constant speed characteristics to be achieved even at extremely low speeds.
The backlash-free pre-stressed precision ball-screws with digitally controlled AC servo drive allow virtually maintenance-free operation.
The large test area combined with low overall height enables specimens and components with a wide range of lengths to be tested.
The testing machine is positioned directly on the ground with no foundation.

Satisfying the most demanding safety requirements

Compliance with the statutory safety requirements of the EC Machinery Directive is ensured in all materials testing machines, while an EC Declaration of Conformity accompanies every machine supplied.
Only the latest safety technology and proven industrial components are used.
The highest degree of safety for the operator, test results, specimen material, and testing system are guaranteed.

testXpert III testing software

testXpert III is the result of close cooperation with software users in the materials testing industry and the experience of over 35,000 successful testXpert installations. From the very start, testXpert III uses a workflow that is based on your lab processes to guide you step by step through your test. Get to know testXpert III and experience how easy it is to use.

More information about testXpert III

Tensile testing machine technical overview

Type	Standard	H1-500	H1+500	B1+400	2 test areas
Item Number	1012978	1013494	1013493	1013499	1013511
Load frame
Test force F_N in tens./comp. direction	330	330	330	330	330	kN
No. of guide columns	4	4	4	4	4
No. of drive screws	2	2	2	2	2
Stiffness of load frame at H2 = 1000 mm	511	511	511	469	511	kN/ mm
Height - H1	3036	2536	3536	3036	3010	mm
Width - B1	1120	1120	1120	1520	1120	mm
Depth - T1	775	775	775	775	775	mm
Test-area width - B2	660	660	660	1060	660/620	mm
Test-area height - H2	2130	1630	2630	2130	2130	mm
Test stroke - H3 (with hydraulic grips)	1400	900	1900	1400	1400	mm
Weight without attachments	1850	1700	1950	2600	2100	kg
with hydraulic grips	2250	2100	2350	3000	2500	kg
Specific floor loading (with hydraulic grips)	2.7	2.5	2.8	3.6	3.0	kg/ cm²
Noise level at maximum test speed	<70	<70	<70	<70	<70	dBA
Drive
Crosshead speed	0.00005 to 400	0.00005 ... 400	0.00005 to 400	0.00005 to 400	0.00005 to 400	mm/ min
Increased crosshead return speed (at reduced force)	520	520	520	520	520	mm/ min
Drive travel resolution	0.000197	0.000197	0.000197	0.000197	0.000197	μm

Type	Standard	H1-500	H1+500	B1+400	2 test areas
Item Number	1007988	1013457	1013456	1013466	1005183
Load frame
Test force F_N in tens./comp. direction	400	400	400	400	400	kN
No. of guide columns	4	4	4	4	4
No. of drive screws	2	2	2	2	2
Stiffness of load frame at H2 = 1000 mm	511	511	511	469	511	kN/ mm
Height - H1	3036	2536	3539	3036	3010	mm
Width - B1	1120	1120	1120	1520	1120	mm
Depth - T1	775	775	775	775	775	mm
Test-area width - B2	660	660	660	1060	660/620	mm
Test-area height - H2	2130	1630	2630	2065	2130	mm
Test stroke - H3 (with hydraulic grips)	1400	900	1900	1400	1400	mm
Weight without attachments	1850	1700	2050	2700	2100	kg
with hydraulic grips	2250	2100	2450	3150	2500	kg
Specific floor loading (with hydraulic grips)	2.7	2.5	2.8	3.6	3.0	kg/ cm²
Noise level at maximum test speed	<70	<70	<70	<70	<70	dBA
Drive
Crosshead speed	0.00005 to 400	0.00005 to 400	0.0001 ... 400	0.00005 to 400	0.00005 to 400	mm/ min
Increased crosshead return speed (at reduced force)	520	520	520	520	520	mm/ min
Drive travel resolution	0.000197	0.000197	0.000197	0.000197	0.000197	μm

Type	Standard	H1-500	H1+500	H1 +1000	B1+400	2 test areas
Item number	1004693	1011837	1011835	1011838	1011792	1011892
Load frame
Test load F_N in tensile and compression directions	600	600	600	600	600	600	kN
Number of guide columns	4	4	4	4	4	4
Number of lead screw drives	2	2	2	2	2	2
Rigidity of the load frame at H2 = 1000 mm	925	925	925	853	781	853	kN/ mm
Height - H1	3050	2550	3550	4050	3050	3075	mm
Width - B1	1220	1220	1220	1220	1620	1220	mm
Depth - T1	880	880	880	980	850	880	mm
Test area width - B2	710	710	710	710	1110	710	mm
Test area height - H2	2000	1500	2500	3000	2000	2000	mm
Test stroke - H3 (with hydraulic grips)	1130	630	1630	2130	1130	1130	mm
Weight without accessories	2930	2700	3100	3260	4100	3350	kg
With hydraulic grips	3600	3350	3760	3920	4740	4000	kg
Specific floor loading (with hydraulic grips)	4.3	4.0	4.5	4.7	5.7	4.8	kg/ cm²
Noise level at maximum test speed	<70	<70	<70	<70	<70	<70	dBA
Drive
Crosshead speed	0.00005 to 400	0.00005 to 400	0.00005 to 400	0.00005 to 400	0.00005 to 400	0.00005 to 400	mm/ min
Increased crosshead return speed (at reduced force)	520	520	520	520	520	520	mm/ min
Drive system's travel resolution	0.000193	0.000193	0.000193	0.000193	0.000193	0.000193	μm

Type	Standard	H1-500	H1+500	H1+1000	B1+400
Item Number	1015376	1021338	1021335	1021339	1021340
Load frame
Test force F_N in tens./comp. direction	1200	1200	1200	1200	1200	kN
No. of guide columns	4	4	4	4	4
No. of drive screws	2	2	2	2	2
Stiffness of load frame at H2 = 1000 mm	1972	1972	1972	1972	1034	kN/ mm
Height - H1	3635	3135	4135	4635	3635	mm
Width - B1	1470	1470	1470	1470	1870	mm
Depth - T1	1063	1063	1063	1063	1063	mm
Test-area width - B2	830	830	830	830	1230	mm
Test-area height - H2	2340	1840	2840	3340	2340	mm
Test stroke - H3 (with hydraulic grips)	1080	580	1580	2080	1080	mm
Weight without attachments	6700	6200	7000	7200	7600	kg
with hydraulic grips	8200	7600	8400	8600	9000	kg
Specific floor loading (with hydraulic grips)	2.5	2.3	2.5	2.4	2.7	kg/ cm²
Noise level at maximum test-speed	<68	<68	<68	<68	<68	dBA
Drive
Crosshead speed	0.00005 to 400	0.00005 to 400	0.00005 to 400	0.00005 to 400	0.00005 to 400	mm/ min
Increased crosshead return speed (at reduced force)	550	550	550	550	550	mm/ min
Displacement resolution of drive	0.000254	0.000254	0.000254	0.000254	0.000254	μm

Type	Z1600E
Item No.	1022551
Load frame
Test load F_N in tensile/compression directions	1600	kN
Number of guide columns	4
Number of lead screws	2
Stiffness of load frame at H2 = 1000 mm	2200	kN/mm
Height - H1	3969	mm
Width - B1	1620	mm
Depth - T1	1150	mm
Test area width - B2	980	mm
Test area height - H2	2150	mm
Test stroke - H3 (with hydraulic grips)	1048	mm
Weight without accessories	7615	kg
With hydraulic grips	9835	kg
Specific floor load (applied via the machine footprint), with hydraulic grips	3.	kg/cm²
Noise level at maximum test speed	<70	dBA
Drive
Crosshead speed	0.00005 ... 350	mm/min
Increased crosshead return speed (at reduced force)	440	mm/min
Drive travel resolution	0.000167	μm

Description	Value
Type	Z2000E
Item number	1019978
Load frame
Test force F_N in tens./comp. direction	2000	kN
No. of guide columns	4
No. of drive screws	2
Stiffness of load frame at H2 = 1000 mm	1643	kN/mm
Height - H1	4310	mm
Width - B1	2000	mm
Depth - T1	1160	mm
Test area width - B2	1120	mm
Test area height - H2	2736	mm
Test stroke - H3 (with hydraulic grips)	1200	mm
Weight without accessories	11819	kg
with hydraulic grips	14429	kg
Specific floor loading (with hydraulic grips)	212	kN/m²
Noise level at maximum test speed	<70	dBA
Drive
Crosshead speed	0.0001 to 325	mm/min
Increased crosshead return speed (at reduced force)	400	mm/min
Drive travel resolution	0.000124	μm

Description	Value
Type	Z2500E
Item number	1017639
Load frame
Test force F_N in tens./comp. direction	2500	kN
No. of guide columns	4
No. of drive screws	2
Stiffness of load frame at H2 = 1000 mm	1643	kN/mm
Height - H1	4310	mm
Width - B1	2000	mm
Depth - T1	1160	mm
Test area width - B2	1120	mm
Test area height - H2	2736	mm
Test stroke - H3 (with hydraulic grips)	1150	mm
Weight without accessories	12486	kg
with hydraulic grips	16052	kg
Specific floor loading (with hydraulic grips)	236	kg/m²
Noise level at maximum test speed	<70	dBA
Drive
Crosshead speed	0.0001 to 275	mm/min
Increased crosshead return speed (at reduced force)	350	mm/min
Drive travel resolution	0.000124	μm

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Typical test methods for tensile testing machines with high test loads

Tensile testing machines for high loads are especially used for metals testing. One specific area of application is testing of steel for reinforcement or prestressing of concrete. High test loads are also required for testing of screws and nuts.

Tensile test ISO 6892-1

Description of tensile testing on metals, ISO 6892 and ASTM E8.

to Tensile test ISO 6892-1

Testing of Concrete-Reinforcing Steel to EN ISO 15630-1 / ASTM E488 / BS 4449

Concrete-reinforcing steel, EN ISO 15630-1, ASTM E488, BS 4449

Testing of concrete-reinforcing steel to ISO 15630-1 / ASTM E488 / BS 4449 is performed in tensile tests, flexure (bend) tests and rebend tests, as well as fatigue tests.

to Concrete-reinforcing steel, EN ISO 15630-1, ASTM E488, BS 4449

Welded mats / lattices ISO 15630-2

Testing of welded fabric and lattice girders to ISO 15630-2 is performed in tensile, flexure and node shear tests, as well as high cycle fatigue tests.

to Welded mats / lattices ISO 15630-2

Steel strands ISO 15630-3, ASTM A416, ASTM A1061

In the static tensile test to ISO 15630-3 and ASTM A416, a steel strand of 3, 7 or more twisted individual wires is stretched until it breaks.

to Steel strands ISO 15630-3, ASTM A416, ASTM A1061

Testing of bolts, screws and studs

As fasteners, bolts, screws and studs are not only considered universally important in industry settings, but also for every day purposes, making them subject to strict safety requirements.

to Testing of bolts, screws and studs

Testing of nuts

In addition to screws, nuts are also universally considered important fasteners and must therefore be strictly controlled.

to Testing of nuts

Downloads

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Tensile Testing Machine for High Test Loads From 330 kN

Tensile Testing Machine with Large Test Loads From 330 kN

Videos on tensile testing machines with high test loads

Tensile test to ISO 6892-1

Tensile test on concrete-reinforcing steel

Tensile test on rebars and strand wires – Z600E

Key advantages and features of the tensile testing machine

Key advantages and features of the tensile testing machine

Description

Operator convenience

Modern load frame design

Satisfying the most demanding safety requirements

testXpert III testing software

Tensile testing machine technical overview

Related products and accessories

Typical test methods for tensile testing machines with high test loads

Tensile test ISO 6892-1

Concrete-reinforcing steel, EN ISO 15630-1, ASTM E488, BS 4449

Welded mats / lattices ISO 15630-2

Steel strands ISO 15630-3, ASTM A416, ASTM A1061

Testing of bolts, screws and studs

Testing of nuts

Downloads

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