ProLine standardinmukaiseen testaukseen

ProLine on ihanteellinen koestuskone komponenttien toiminnan testaamiseen ja eri materiaalien standardoituun testaamiseen. ProLine-koestuskoneet ovat erittäin nopeita ja helppokäyttöisiä, kun niitä käytetään yhdessä intuitiivisen ZwickRoell -testausohjelmiston kanssa. Kaikkia testausohjelmia voidaan käyttää. ProLine, mukaan lukien kaikki sen mekaaniset, sähköiset ja ohjelmisto-osat sekä kattava valikoima lisävarusteita kehitetään ja valmistetaan ZwickRoell:n tuotantolaitoksessa Saksassa, minkä ansiosta kaikki osat toimivat saumattomasti yhdessä.
ProLine 50 kN makro-ekstensometrillä ja kiilakiinnittimillä

Käyttötarkoituksen kuvaus

ProLine specifically targets standardized testing of materials and components, making operation of these testing machines notably simple and compact.

Standardized tests on components are diverse: Examples include testing plug and spring contacts in the electrical industry, checking joining and pressing procedures on precision engineered components and ring stiffness tests on reel cores and pipe sections.

In the packaging and food industries testing includes stackability tests on plastic containers and cardboard boxes, open-and-close tests on snap-on lids, pull-off tests on can lids, tear-growth and adhesion tests on plastic films and hoses and pull-off tests on carrying-handles.

Tärkeimmät hyödyt ja ominaisuudet

Integrated safety in accordance with the EC Machinery Directive

The statutory safety requirements of the EC Machinery Directive are implemented in all ZwickRoell machines, while an EC Declaration of Conformity accompanies every machine. The most state-of-the-art safety technology and proven industrial components that comply with the highest safety and industrial standards (IEC 60947 etc.) are used. The highest degree of safety for user and testing system is guaranteed.

Powerful drives

  • Extremely low minimum speeds can be set, combined with high speed-stability. The drive also delivers high crosshead-travel resolution. This is important in cases such as component tests with especially demanding travel-precision requirements, or tests on specimens with high stiffness and short travel.
  • The high test-speed range can be used without restriction. In addition, test loads up to 110% of machine nominal load are permissible to compensate for heavy combinations of test fixtures, accessories etc.
  • Faster return speeds mean reduced cycle times and increased test throughput. The motor employs zero-maintenance AC technology.

High stiffness and precise crosshead guidance

Two steel columns provide highly accurate guidance for ProLine's moving crosshead. The stiff load-frame profile and generous connecting surfaces reduce the inclination angle of the crosshead under load, enabling very precise alignment and application of force to the specimen. This is advantageous for flexure tests, compression tests, precision tests on components etc.

Safety for the Entire Testing System

The two-channel safety circuit, including Emergency STOP, crosshead limit stop switch and interlinked accessories, Drive OFF switch and motor brake function, together with the operation mode switch, ensure enhanced safety during setup. The CE-compliant electrically interlocked safety device prevents interference with the machine during the test.

Exclusively at ZwickRoell: Xforce Load Cells

Patented Xforce load cells are developed and manufactured by ZwickRoell, and offer outstanding accuracy and high resistance to parasitic influences. Parasitic influences such as temperature and transverse forces have significantly less impact on test results than other comparable sensors. Xforce load cells are also very robust and more resistant to factors such as transverse forces during compression and flexure tests.

Mechanical Modularity

Mechanical modularity enables the testing system to be expanded by the wide range of ZwickRoell test fixtures and specimen grips or with customized devices. This is where the highly adaptable, play-free plug and T-slot system comes into its own, backed by a wide variety of crosshead mount options. Specimen grips and test tools can be changed whenever required, enabling a wide range of tests to be performed with the same testing machine and allowing rapid, highly flexible adaptation to the current testing situation.

Short delivery times

The very short delivery time for ProLine materials testing machines - 2 weeks - makes it possible to get started with testing quickly and without losing valuable time.

ZwickRoell Engineering—Made in Germany

The development and manufacture of materials testing machines, including all mechanical, electronic and software components, together with our comprehensive range of accessories, takes place at ZwickRoell's production facility in Germany, enabling us to create a product that is perfectly harmonized. Each materials testing machine is made of the highest quality standard enabling ZwickRoell to offer the best possible support.

Universal testing machine ProLine

Univrsal testing machine ProLine

ProLine Tensile Test on Elastomers with very high elongation

Tekninen yleiskuva

Yleistä

  • ProLine:a on saatavilla testausnopeuksilla 0,0005 - 1500 mm/min, tyypistä riippuen. Koestuskoneen nopeus ei riipu käytetystä kuormituksesta.
  • Koko suurta nopeusaluetta voidaan käyttää rajoituksetta. Lisäksi kuormitukset 110 %:iin asti koneen nimelliskuormasta ovat sallittuja esimerkiksi testaustyökalujen ja lisävarusteiden painojen kompensoimiseksi.
  • ProLine sopii korkeintaan 100 kN:n kuormille, ja sen koestusalueen korkeus on 1050 - 1450 mm.
  • ProLine:a voi ohjata tavallisella PC-kannettavalla tai -pöytätietokoneella ilman erityisiä laajennuskortteja.

5 kN - 20 kN

Z005, Z010, Z020

Type

Z005 TN

Z010 TN

Z010 TH[1]

Z020 TN

Item No.

059008

059010

059011

059012

Test load Fmax

5

10

10

20

kN

Test area

Height (dimension P)

1070[2]

1050[2]

1450[2]

1050[2]

mm

Height, travel distance of the moving crosshead

1000

980

1380

980

mm

Width

440

440

440

440

mm

Load frame

Dimensions

Height with leveling elements

1340 ... 1345

1340 ... 1345

1740 ... 1745

1340 ... 1345

mm

Width

770

770

770

770

mm

Width with machine electronics

917

917

917

917

mm

Depth with machine electronics

439

439

439

439

mm

Weight

With machine electronics, approx.

110

135

150

135

kg

Connection, stud

Ø 20

Ø 20

Ø 20

Ø 36

mm

Average noise level at vmax measured at 1 m distance from the front of the machine

59

57

57

58

dB(A)

Drive system

Crosshead speed vmin ... vmax

0.0005 ... 1500

0.0005 ... 1000

0.0005 ... 1000

0.0005 ... 500

mm/min

Crosshead return speed, max.

2000

1500

1500

750

mm/min

Deviation from the set drive speed, max.

0.05

% of vactual

Drive travel resolution

0.0348

0.0232

0.0232

0.0115

μm

Power input specifications

Power supply

230

230

230

230

V, 1Ph/N/PE

Power consumption (full load), approx.

800

800

800

800

VA

  1. For the ProLine Z010 TH testing machine, the maximum overall weight for specimen grips and tools mounted on the crosshead is 20 kg.
  1. Height of the (lower) test area without accessories

30 kN - 100 kN

Z030, Z050, Z100

Type

Z030 TN

Z050 TN

Z100 TN

Item No.

059013

059021

1025089

Test load Fmax

30

50

100

kN

Test area

Height (dimension P)

1370[1]

1370[1]

1360[1]

mm

Height, travel distance of the moving crosshead

1285

1285

1275

mm

Width

440

440

640

mm

Load frame

Dimensions

Height with leveling elements

1743 ... 1748

1743 ... 1748

1829 ... 1834

mm

Width

850

850

1070

mm

Width with machine electronics

1000

1000

1205

mm

Depth with machine electronics

462

462

645

mm

Weight

With machine electronics, approx.

330

330

530

kg

Connection, stud

Ø 36

Ø 36

Ø 60

mm

Average noise level at vmax measured at 1 m distance from the front of the machine

68

69

60

dB(A)

Drive system

Crosshead speed vmin ... vmax

0.0005 ... 300

0.0005 ... 600

0.0005 ... 300

mm/min

Crosshead return speed, max.

500

800

400

mm/min

Deviation from the set drive speed, max.

0.05

0.05

Drive travel resolution

0.0076

0.0122

0.0123

μm

Power input specifications

Power supply

230

230

230

V, 1Ph/N/PE

Power consumption (full load), approx.

800

1600

1600

VA

  1. Height of the (lower) test area without accessories

From parquet floors to structural wood components for vehicle construction

Weitzer Parkett is a family-owned traditional company with core competencies in the manufacturing of high-quality parquet floors and refinement of their surfaces. With increasing globalization and the challenging price war, Weitzer Parkett has decided to focus on the development of further economic pillars, and against the trend of outsourcing production sites to low-wage countries.
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