Vibrophores

Download

Industries

Metals
Automotive
Medical
Academia
Construction materials
ttt

Test load

25 - 1,000 kN

Type of test

Fatigue
Fracture mechanics
Tensile
Compression

Standards

DIN 50100
ASTM E399
ASTM E647
ASTM E466
ISO 6892

The resonance testing system for static and dynamic tests

The operating principle of a resonance testing system is based on the concept of a mechanical resonator with electromagnetic drive.The dynamic load is generated by an oscillation system that works when the system operates at full resonance.The mean force is applied by moving the upper crosshead with the lead screw drive.

Due to their design, resonance testing systems and resonance testing machines have in the past been used exclusively as dynamic materials testing machines for determining the fatigue life of materials and components with regard to finite life fatigue and long life fatigue. This includes, for example high cycle fatigue testing to DIN 50100 (S-N curve), in the tensile, compression, pulsating load and alternating load ranges.

The latest generation of Vibrophores (high-frequency pulsators) from ZwickRoell can be used as both dynamic and static materials testing machines—a first for this type of machine—with test loads up to 1,000 kN.<br/><br/>Typical applications for resonance testing systems are material fatigue tests and durability tests on standardized specimens and components (for example, piston rods, crankshafts, and screws), and production and quality control of components exposed to dynamic loads during their service life, such as concrete and reinforcing steel, as well as quasi-static tensile and compression tests and fracture mechanics tests on CT and SEB specimens.

Vibrophore 1000 – connecting rod and screw tests with Vibrophores

The Vibrophore series of resonance testing machines can be used for tests on connecting rods and screws, with high forces.

Advantages & Features

Optimal conditions with regard to exact alignment of test axes thanks to the stiff
four-column load frame
- Prevention of mechanical influences on the specimen
- Precise measurement results
Reliable testing of both short and long specimens, made possible by the large crosshead travel
Ergonomic operation thanks to low mounting table
Repeatable and precise specimen change for defined grip-to-grip separation due to the integrated crosshead travel measuring system
Minimal maintenance costs due to the absence of wear parts
Easy installation without the need for additional infrastructure (e.g. hydraulics, coolant, compressed air)

Two in One - the Advantages

The Vibrophore Is a Full-Fledged Dynamic and Static Testing Machine in One

Short test times and a high specimen throughput level for dynamic tests due to high frequencies
Minimum energy is required thanks to the resonance principle (approx. 2% of the energy required by a servohydraulic testing machine)

Dynamic testing

Materials and components may fail prematurely under oscillating loads. For this reason, the behavior of materials under alternating mechanical loading is an important decision criterion, for which the necessary data are obtained through testing.

There are two categories of fatigue in materials testing:

Determination of low cycle fatigue strength – low cycle fatigue (LCF) test
Determination of finite life fatigue strength and high cycle fatigue strength – high cycle fatigue (HCF) test / S-N test

The operating principle of the ZwickRoell Vibrophore is based on the concept of a mechanical resonator with electromagnetic drive. The mean force is applied by moving the upper crosshead with the lead screw drive. The dynamic load is generated by an oscillation system that works when the system operates at full resonance. In this way test frequencies of up to 285Hz are possible, provided the specimens are sufficiently stiff. The dynamic and static drives are controlled separately, so that stress ratios (R-ratios) of any kind are possible. Tests can be force-, displacement- or strain-controlled.

Static Tests

Mechanical clamping of the oscillating crosshead and the deployment of testXpert III software transform the Vibrophore into a true static materials testing machine.

Generous connecting surfaces and robust components ensure high machine stiffness. In combination with precision crosshead guidance, the Vibrophore minimizes unacceptable mechanical influences on the specimen. By using suitable accessories, both static and dynamic tests can be performed under various environmental conditions (temperature, aggressive media). The Vibrophore can also be configured for torsion and flexure tests. The absence of a central lead screw enables test area variability to be maximized on the new Vibrophore, which makes it possible to test very short specimens as well as large components.

Technical overview

Fmax	25	kN
Mean load max.	±25	kN
Force amplitude max.	±12.5	kN
Specimen elastic strain (oscillation displacement) max.	6 (±3)	mm
Test frequency range¹	35 to 300	Hz
No. of frequency steps²	8
No. of guide columns	4
No. of lead-screw drives	2
Frame stiffness at 1000mm crosshead separation³	Approx. 170	kN/mm
Drive
Static tests and for mean force control	AC drive
min. crosshead speed	0.0001	mm/min
max. crosshead speed	600	mm/min
Maximum crosshead return speed	1000	mm/min
Repeat positioning accuracy on crosshead	±2	µm
Motor holding break	Yes
Dynamic tests	Wear-free electro-magnetic drive
Load-frame dimensions
H4 - height	2375	mm
H3 - clamping-table height	693	mm
H2 - height of test area	1200	mm
H5 - height test area including force measurement chain	1100	mm
B2 - width	890	mm
T3 - depth	645	mm
T2 - depth, base	482	mm
Weight (approx.)⁴	1900	kg
Test area dimensions
Test-area height without load cell	1200	mm
Test area depth	482	mm
Free access width between columns	610⁵	mm
Max. travel, machine frame	1099	mm
Item No.
Vibrophore 25 including testControl II	1050926
Optional: two in one for static tests	1028357
Optional: oscillation displacement measurement	1033236

The testing frequency is determined by the stiffness and mass of the test arrangement.
via activation / deactivation of weights
Load frame stiffness: this value is obtained via direct deformation measurement between the crossheads (moving and base crossheads) and does not take into account deformation of the drive and load cell.
Weight without specimen grips or fixtures
without bellows

Fmax	50	kN
Mean load max.	±50	kN
Force amplitude max.	±25	kN
Specimen elastic strain (vibration displacement) max.	6 (±3)	mm
Test frequency range¹	35 to 300	Hz
No. of frequency steps²	8
No. of guide columns	4
No. of lead-screw drives	2
Frame stiffness at 1000mm crosshead separation³	approx. 170	kN/mm
Drive
Static tests and for mean force control	AC drive
min. crosshead speed	0.0001	mm/min
max. crosshead speed	600	mm/min
max. crosshead return speed	1000	mm/min
repeat positioning accuracy on crosshead	±2	µm
Motor holding brake	Yes
Dynamic tests	wear-free electro-magnetic drive
Load-frame dimensions
H4 - height	2375	mm
H3 - clamping-table height	693	mm
H2 - test-area height	1200	mm
H5 - test-area height including load cell	1100	mm
B2 - width	890	mm
T3 - depth	645	mm
T2 - depth of base	482	mm
Approx. weight⁴	1900	kg
Test area dimensions
Test-area height without load cell	1200	mm
Test area depth	482	mm
Free access width between columns	610⁵	mm
Max. travel, machine frame	1099	mm
Item No.
Vibrophore 50 including testControl II	1023099
Optional: Two in One for static tests	1028360
Optional: vibration displacement measurement	1033326

The testing frequency is determined by the stiffness and mass of the test arrangement.
via activation / deactivation of weights
Load frame stiffness: this value is obtained via direct deformation measurement between the crossheads (moving and base crossheads) and does not take into account deformation of the drive and load cell.
Weight without specimen grips or fixtures
without bellows cover

Fmax	100	kN
Mean load max.	±100	kN
Force amplitude max.	±50	kN
Specimen elastic strain (oscillation displacement) max.	6 (±3)	mm
Test frequency range¹	30 ... 285	Hz
No. of frequency steps²	8
No. of guide columns	4
No. of lead-screw drives	2
Frame stiffness at 1000mm crosshead separation ³	approx. 380	kN/mm
Drive
Static tests and for mean force control	AC drive
min. crosshead speed	0.0001	mm/min
max. crosshead speed	600	mm/min
max. crosshead return speed	1000	mm/min
repeat positioning accuracy on crosshead	±2	µm
motor holding brake	yes
Dynamic tests	wear-free electro-magnetic drive
Load-frame dimensions
H4 - height	2565	mm
H3 - clamping-table height	794	mm
H2 - test area height	1200	mm
H5 - test area height including load cell	1007	mm
B2 - width	1094	mm
T3 - depth	770	mm
T2 - base depth	553	mm
Approx. weight⁴	3200	kg
Test area dimensions
Test-area height without load cell	1200	mm
Test area depth	550	mm
Free access width between columns	626⁵	mm
Max. travel, machine frame	977.5	mm
Item No.
Vibrophore 100 including testControl II	084142
Optional: two in one for static tests	1009579
Optional: oscillation displacement measurement	1001259

The testing frequency is determined by the stiffness and mass of the test arrangement.
via activation / deactivation of weights
Load frame stiffness: this value is obtained via direct deformation measurement between the crossheads (moving and base crossheads) and does not take into account deformation of the drive and load cell.
Weight without specimen grips or fixtures
without bellows boot

Fmax	250	kN
Mean load max.	±250	kN
Force amplitude max.	±125	kN
Specimen elastic strain (oscillation displacement) max.	6 (±3)	mm
Test frequency range¹	30 ... 285	Hz
No. of frequency steps²	8
No. of guide columns	4
No. of lead-screw drives	2
Frame stiffness at 1000mm crosshead separation ³	approx. 380	kN/mm
Drive
Static tests and for mean force control	AC drive
min. crosshead speed	0.0001	mm/min
max. crosshead speed	600	mm/min
max. crosshead return speed	1000	mm/min
repeat positioning accuracy on crosshead	±2	µm
motor holding brake	yes
Dynamic tests	wear-free electro-magnetic drive
Load-frame dimensions
H4 - height	2565	mm
H3 - clamping-table height	794	mm
H2 - test area height	1200	mm
H5 - test area height including load cell	915	mm
B2 - width	1094	mm
T3 - depth	770	mm
T2 - base depth	553	mm
Approx. weight⁴	3200	kg
Test area dimensions
Test-area height without load cell	1200	mm
Test area depth	550	mm
Free access width between columns	626⁵	mm
Max. travel, machine frame	925	mm
Item No.
Vibrophore 250 including testControl II	1001253
Optional: two in one for static tests	1009581
Optional: oscillation displacement measurement	1001259

The testing frequency is determined by the stiffness and mass of the test arrangement.
via activation / deactivation of weights
Load frame stiffness: this value is obtained via direct deformation measurement between the crossheads (moving and base crossheads) and does not take into account deformation of the drive and load cell.
Weight without specimen grips or fixtures
without bellows boot

Fmax	500	kN
Mean load max.	± 500	kN
Force amplitude max.	± 250	kN
Specimen elastic strain (oscillation displacement) max.	4 (± 2)	mm
Test frequency range¹	35 to 285	Hz
No. of frequency steps²	8
No. of guide columns	4
No. of lead-screw drives	2
Frame stiffness at 1000mm crosshead separation³	approx. 960	kN/mm
Drive
Static tests and for mean force control	AC drive
min. crosshead speed	0.0001	mm/min
max. crosshead speed	250	mm/min
Maximum crosshead return speed	1000	mm/min
Repeat positioning accuracy on crosshead	± 2	µm
Motor holding brake	Yes
Dynamic tests	Wear-free electro-magnetic drive
Load-frame dimensions
H4 - height	3465	mm
H3 - clamping-table height	930	mm
H2 - height of test area	1680	mm
H5 - height of test area including load cell	1347	mm
B2 - width	1220	mm
T1 - depth	1369	mm
Weight (approx.)⁴	9000	kg
Test area dimensions
Test-area height without load cell	1700	mm
Test area depth	640	mm
Free access width between columns	780⁵	mm
Max. travel, machine frame	1700	mm
Item No.
Vibrophore 500 including testControl II	1011633
Optional: two in one for static tests	1012275
Optional: oscillation displacement measurement	1012273

The testing frequency is determined by the stiffness and mass of the test arrangement.
via activation / deactivation of weights
Load frame stiffness: this value is obtained via direct deformation measurement between the crossheads (moving and base crossheads) and does not take into account deformation of the drive and load cell.
Weight without specimen grips or fixtures
without bellows boot

Fmax	600	kN
Mean load max.	± 600	kN
Force amplitude max.	± 300	kN
Specimen elastic strain (oscillation displacement) max.	4 (±2)	mm
Test frequency range¹	30 ... 265	Hz
No. of frequency steps²	8
No. of guide columns	4
No. of lead-screw drives	2
Frame stiffness at 1000mm crosshead separation³	approx. 880	kN/mm
Drive
Static tests and for mean force control	AC drive
min. crosshead speed	0.0001	mm/min
max. crosshead speed	250	mm/min
max. return speed	1000	mm/min
Repeat positioning accuracy on crosshead	± 2	µm
Motor holding brake	Yes
Dynamic tests	wear-free electro-magnetic drive
Load-frame dimensions
H4 - height	3465	mm
H3 - clamping-table height	930	mm
H2 - test area height	1680	mm
H5 - test area height including load cell	1347	mm
B2 - width	1220	mm
T2 - depth	1369	mm
Weight approx.⁴	9000	kg
Test area dimensions
Test-area height without load cell	1700	mm
Test area depth	640	mm
Free access width between columns	780⁵	mm
Max. travel, machine frame	1700	mm
Item No.
Vibrophore 600 including testControl II	1030616
Optional: two in one for static tests	1012275
Optional: oscillation displacement measurement	1012273

The testing frequency is determined by the stiffness and mass of the test arrangement.
via activation / deactivation of weights
Load frame stiffness: This value is obtained via direct deformation measurement between the crossheads (moving and base crossheads) and does not take into account deformation of the drive and load cell.
Weight without specimen grips or fixtures
without bellows boot

Fmax	1000	kN
Mean load max.	±1000	kN
Force amplitude max.	±500	kN
Specimen elastic strain (oscillation displacement) max.	4 (±2)	mm
Test frequency range¹	30 ... 285	Hz
No. of frequency steps²	8
No. of guide columns	4
No. of lead-screw drives	2
Frame stiffness at 1000 mm crosshead separation³	approx. 880	kN/mm
Drive
Static tests and for mean force control	AC drive
min. crosshead speed	0.0001	mm/min
max. crosshead speed	250	mm/min
max. crosshead return speed	1000	mm/min
Repeat positioning accuracy on crosshead	± 2	µm
Motor holding brake	Yes
Dynamic tests	Wear-free electro-magnetic drive
Load-frame dimensions
H4 - height	4538	mm
H3 - clamping-table height	1058	mm
H2 - test area height	2320	mm
H5 - test area height including load cell	2005	mm
B2 - width	1620	mm
T2 depth	1445	mm
Weight approx.⁴	17500	kg
Test area dimensions
Test-area height without load cell	2310	mm
Test area depth	1995	mm
Free access width between columns	982⁵	mm
Max. travel, machine frame		mm
Item No.
Optional: Two in one for static tests	1017257
Optional: Oscillation displacement measurement	1012273

The testing frequency is determined by the stiffness and mass of the test arrangement.
via activation / deactivation of weights
Load frame stiffness: This value is obtained via direct deformation measurement between the crossheads (moving and base crossheads) and does not take into account deformation of the drive and load cell.
Weight without specimen grips or fixtures
without bellows boot

testControl II measurement and control electronics
Control frequency	10 kHz
Measured-value acquisition	10 kHz, 24 bits, arithmetical
Slots	5 x module bus (2 occupied as default)
PC interface	GigaBit Ethernet
Integrated safety concept	2-channel specification for maximum safety
	interface for interlocked safety doors
	interface for Emergency STOP loop
Display-equipped remote control unit	set-up or testing mode
	Emergency STOP button
	key-switch for switching between setup and testing modes
Dimensions, testControl II measurement and control electronics
H1-height without table plate	1000	mm
B1-width	600	mm
T1-depth	600	mm
Approx. weight	135	kg
Length of cable Vibrophore - testControl II	5	m
Accessories
Universal measurement amplifier (029443)	Choice of AC/DC supply
	Half and full-bridge strain-gages
	4 and 6-conductor technology
I/O card (029448)	1 analog ± 10V input (controllable)
	2 analog ± 10V outputs
	4 digital inputs, 24V
	3 digital outputs, 24V
	1 relay output, potential-free

Do you have any questions regarding our products?

Please feel free to contact our product experts.
We look forward to discussing your needs.

Interesting applications for resonance testing machines

Castings and forgings

ZwickRoell offers testing machines for tensile tests, torsion tests, and fatigue tests on castings and forgings

to Castings and forgings

Testing of bolts, screws and studs

As fasteners, bolts, screws and studs are not only considered universally important in industry settings, but also for every day purposes, making them subject to strict safety requirements.

to Testing of bolts, screws and studs

Testing of nuts

In addition to screws, nuts are also universally considered important fasteners and must therefore be strictly controlled.

to Testing of nuts

Fasteners

ZwickRoell offers a wide range of solutions for weld seam tests or testing of riveted joints.

to Fasteners

Engine components

ZwickRoell offers numerous testing solutions for engine development that use real conditions for testing new materials and applying higher loads.

to Engine components

Tensile test ISO 6892-1

Description of tensile testing on metals, ISO 6892 and ASTM E8.

to Tensile test ISO 6892-1

High Cycle Fatigue Test / S-N Test

In the high cycle fatigue test (also S-N test) to DIN 50100 the specimen is tested at medium and low cycle amplitudes.

to High Cycle Fatigue Test / S-N Test

Low cycle fatigue (LCF) test

In the low cycle fatigue (LCF) test to ISO 12106 / ASTM E606, the specimen is tested at high cycle amplitudes and plastic deformation.

to Low cycle fatigue (LCF) test

Downloads

Product information: Vibrophore 25 PDF 232 KB
- DE
- EN
Product information: Vibrophore 50 PDF 227 KB
- DE
- EN
Product information: Vibrophore 100 PDF 320 KB
- DE
- EN
Product information: Vibrophore 250 PDF 310 KB
- DE
- EN
Product information: Vibrophore 500 PDF 312 KB
- DE
- EN
Product information: Vibrophore 600 PDF 314 KB
- DE
- EN
Product information: Vibrophore 1000 PDF 325 KB
- DE
- EN
Product information: Load cell Xforce dynamic PDF 314 KB
- DE
- EN
Product brochure: Dynamic PDF 5 MB
- DE
- EN

Interesting customer projects

Other companies use the Vibrophore

The Technical University of Gabrovo performs fatigue tests with the Vibrophore 100

Technical University of Gabrovo – Faculty of Mechanical and Precision Engineering, Bulgaria

The University of Gabrovo performs fatigue tests on structural components made of high-strength aluminum alloys, mild steel and bronze.During a new project, our Vibrophore 100 was used for research purposes.