TorsionLine Torsion Testing Machine

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Industries

Plastics
Metals
Medical
Automotive

Max. torque

20 - 2,000 Nm

Type of test

Single-axis torsion test

Special feature

Horizontal torsion axis

Testing Machine for Single-Axis Torsion Tests

TorsionLine testing machines with maintenance-free AC servo drives are designed for single-axis torsion tests under weight loading. The torque range is 20 Nm to 2,000 Nm. The torsion axis on the TorsionLine testing machines is positioned horizontally.

Advantages & Features

Description

The TorsionLine provides maximum stiffness and ensures precise rotation angle measurement over the entire torque range. Due to the high resolution, very high repeat accuracy is also achieved.

TorsionLine testing machines are equipped with an electrically interlocked safety device. Testing can only begin if the device is in the closed position.

testControl measurement and control electronics are used for torsion testing.

Main Areas of Application

Plastics
Metallic materials, e.g. reverse torsion test on wires, DIN EN 2002-13
Medical engineering products, e.g. metal bone screws, ISO 6475
Fasteners and connectors
Bolts/screws
Composites
Drive shafts
Motor bearings

Advantages & Features

Maximum stiffness ensures precise rotation angle measurement over the entire torque range.
High resolution of rotation angle measurement
Use of maintenance-free AC servo drives
Operation with standard PC (no additional interface card required) and testXpert II testing software
Designed for production, quality assurance, and research and development
Maximum flexibility in handling and operation through state-of-the-art software control
Safety device with electromechanical guard locking (CE compliant)
ZwickRoell comprehensive range of optional accessories

Technical Overview

Type	TL 020	TL 200	TL 500
Item No.	1026875	1026878	1026879
Load frame
Torque (left/right)	20	200	500	Nm
Overall height with safety device	1775	1775	1775	mm
Overall width with safety cover	1475	1475	1475	mm
Overall depth	650	650	650	mm
Height of test axis	adjustable	adjustable	adjustable
Safety device	electrically interlocked	electrically interlocked	electrically interlocked
Torque transducer anti-rotation device	manually operated, electrically monitored	manually operated, electrically monitored	manually operated, electrically monitored
Weight with electronics, safety cover, torque transducer	185	188	188	kg
Grip-to-grip separation with 4-jaw chuck, max.	510	510	510	mm
Grip-to-grip separation with universal flanges (without specimen grips), max.	680	680	680	mm
Diameter of specimens/specimen holders, max.	200	200	200	mm
Finish	RAL 7011 and RAL 7038	RAL 7011 and RAL 7038	RAL 7011 and RAL 7038
Ambient temperature	+10 to +35	+10 to +35	+10 to +35	°C
Relative humidity (non-condensing)	20 to 90	20 to 90	20 to 90	%
Noise level	70	70	70	dB(A)
Torsion inherent stiffness	> 1000	> 1000	> 1000	Nm/°
Axial frictional force during carriage travel (without torsion load), approx.	4	4	4	N
Drive
Rotational speed
in revolutions	0.0005 to 180	0.0005 to 90	0.0005 to 50	r.p.m
in degrees	0.072 to 64800	0.036 to 32400	0.036 to 18000	°/min
Angle resolution of drive	3.29	1.89	0.92	arcsec/digit
Positioning repeat accuracy (w/o reversal of direction)
at 1000 °/min	≤20	≤10	≤10	arc-seconds
Play at zero torque crossing	< 1	< 1	< 1	arc-minutes
Electrical supply data
Electrical power supply	230	400	400	V, 1 Ph/N/PE
Power consumption	2.2	5	5	kVA
Frequency	50/60	50/60	50/60	Hz

Type	TL 1000	TL 2000
Item No.	1026880	1026881
Load frame
Torque (left/right)	1000	2000	Nm
Dimensions
Height with safety device	1430		mm
Wide machine base	2350		mm
Width with protective cover	2358		mm
Depth	860		mm
Height of test axis, from the floor	935		mm
Safety device	Electrically interlocked	electrically interlocked
Weight with electronics, safety cover, torque transducer	1500	1400	kg
Grip-to-grip separation with face-plate, without specimen holder, max.	1000		mm
Diameter of specimens/specimen holders, max.	600	600	mm
Finish	RAL 7011 und RAL 7038	RAL 7011 and RAL 7038
Ambient temperature	+10 to +35	+10 to +35	°C
Relative humidity (non-condensing)	20 to 90	20 to 90	%
Noise level	62	62	dB(A)
Torsion inherent stiffness L = 1000 mm (without torque transducer), approx	> 11,500		Nm/°
Overall height with safety device		1650
Overall width with safety cover		2580
Overall depth		843
Height of test axis, from floor		958
Grip-to-grip separation with face plate, without specimen holders, max.		1000
Torsion inherent stiffness		> 11,500
Specimen holders
Connection to load frame (gearing, torque transducer) via the face plate:
Diameter of specimen mounting flange	400		mm
Connection to load frame (gearing, torque transducer) via face plate
Diameter of specimen mounting flange, drive system		400
Drive
Rotation speed
In turns	0.0005 to 20		r.p.m
In degrees	0.18 to 7200		°/min
Angle resolution of the drive	0.5		Rotational second/minute
Positioning repeat accuracy (without reversal of direction)
at 1,000 °/min	≤5		Rotational second
Play at zero torque crossing	<5	< 5	Rotational minutes
Rotational speed
in revolutions		0.0005 to 10
in degrees		0.18 to 3600
Angle resolution of drive		0.2397
Positioning repeat accuracy (w/o reversal of direction)
at 1000 °/min		≤5
Connected loads
Electrical connection	400		V, 3 Ph/N/PE
Power consumption	5		kVA
Frequency	50/60		Hz
Electrical supply data
Power consumption		5
Frequency		50/60
Electrical power supply		400